EXRAD SAE 150 XLE Shielded

EXRAD XLE 1000 VOLT SHIELDED CABLE

EXRAD XLE 1000 volt shielded cable is designed specifically to handle the higher voltage and current required by today’s hybrid and electric powered vehicles. XLE is an extremely flexible, yet tough insulation cable. These cables significantly reduce the effects of EMI and RFI. The jacket insulation isolates any stray currents making this cable very safe. Our thin wall and high temperature insulations allow for lower weight and less space.

EXRAD XLE 1000 volt shielded cable has an irradiated cross-linked elastomer insulation able to withstand temperatures of 240°C and higher. Thinner and lighter than other shielded battery cables, it is flexible enough for easy routing yet tough enough to withstand the roughest environments. XLE has excellent resistance to oil at temperatures exceeding 105°C.

The end result is an automotive wire ideally suited to applications where a combination of flexibility, long life and performance is required. EXRAD XLE 1000 volt shielded cable can be routed through twists and turns where other cables fail.

  • High Temperature Rating: 150°C
  • Low Temperature Rating: -70°C
  • Voltage Rating: 1,000V
  • Flame Resistance: FT-4
  • Oil Temperature Rating: 90°C
  • Ultraviolet Resistance: Black
  • Radiation Resistance: No
  • Flexibility Rating: 5
  • Fluid Resistance Rating: 4
  • Cut-Through Resistance Rating: 3

Specifications

Product
Number
Standard
Conductor
Nom. Dia
Cond.
Nom. Dia.
Primary
insulation
Nom. Dia
Shield
Nom. Dia.
Outside
Shield
Coverage
Min.
Static
Bend
Radius
Finished
Weight
Ampa
-city
Bare Copper in. mm. in. mm. in. mm. in. mm. (lbs/mft)
EXRAD-XLX10X 10 (105/30) .112 2.84 .162 4.11 .184 4.67 .234 5.94 95% 30mm 59.0 80
EXRAD-XLX8X 8 (133/29) .166 4.22 .236 5.99 .254 6.45 .304 7.72 95% 39mm 92.0 106
EXRAD-XLX6X 6 (133/27) .195 4.95 .265 6.73 .283 7.19 .333 8.46 95% 42mm 126.0 155
EXRAD-XLX4X 4 (133/25) .242 6.15 .312 7.92 .330 8.37 .390 9.91 95% 50mm 187.0 190
EXRAD-XLX2X 2 (665/30) .318 8.08 .388 9.86 .410 10.41 .490 12.45 95% 60mm 295.0 255
EXRAD-XLX1X 1 (779/30) .346 8.79 .446 11.33 .469 11.91 .529 13.44 95% 95mm 335.0 293
EXRAD-XLX1/0X 1/0 (1007/30) .390 9.91 .500 12.70 .528 13.41 .588 14.91 95% 105mm 412.0 339
EXRAD-XLX2/0X 2/0 (1254/30) .438 11.13 .558 14.17 .586 14.83 .666 16.92 95% 115mm 534.0 390
EXRAD-XLX3/0X 3/0 (1615/30) .475 12.07 .595 15.11 .623 15.82 .703 17.86 95% 125mm 620.0 451
EXRAD-XLX4/0X 4/0 (2107/30) .602 15.29 .722 183.3 .750 19.05 .830 21.08 95% 150mm 876.0 529
EXRAD XLE
Property / Attribute SAE
J1127
Req.
EXRAD XLE
2 AWG Typical
Performance
Dielectric Strength
Dielectric Test AC Dielectric Test SAE J1654 4.1 5000 Vac,
35 min
Pass
Sparktest 12,000 Volts AC NA 100%
Flame Resistance
Flame Test Maximum time after burn 70 Sec 0 sec
Thermal Performance
Cold Bend 4 hours at temperature no cracks / breakdown ISO 6722 -40°C Pass
Temperature Rating 240 Hours heat aging ISO 6722 10.2 175°C Pass
Temperature Rating 3000 Hours 150°C Pass
Mechanical Properties
Tensile Minimum psi 1600 2530
Elongation Minimum % 200 510
Abrasion Sandpaper resistance 4 pound weight inches 10 147
Fluids
Engine Oil ASTM D471, IRM-902 50 +/-3 °C 15% Max. .15%
Gasoline ASTM D471 Ref. Fuel C 23 +/-5 °C 15% Max. 11.1%
Ethanol 85% Ethanol + 15% ASTM D471, Ref. Fuel C 23 +/-5 °C 15% Max.
Diesel Fuel ASTM D471, 90% IRM-903 + 10% p-xylene 50 +/-3 °C 15% Max. 0%
Power Steering ASTM D471, IRM-903 50 +/-3 °C 30% Max. 1.70%
Auto Transmission Dexron III 50 +/-3 °C 25% Max. 1%
Auto Transmission Dexron VI 50 +/-3 °C 25% Max. 2.2%
Engine Coolant 50% Ethylene Glyco + 50% distilled Water 50 +/-3 °C 15% Max. 0%
Battery Acid H2SO4 Specific Gravity = 1.260 +/- .005 23 +/-5 °C 5% Max. 1.5%
Hot Water 2.5 m in 85°C Salt Sol. for 5 seven day cycles. IR Jacket >109 Ω*mm,
>109 Ω*mm, pass 1 Kv dielectric Passed Dielectric
Color
Orange Reference J1128 Appendix B Wire Color Charts 8.75R
6.0/11.5 8.75R
5.5/13.5
Passes