SPECIALTY & CUSTOM
Custom Cable Engineered Around Your Application
When an off-the-shelf cable cannot meet the complete application requirement, Champlain Cable combines materials science, cable design, irradiation technology, and manufacturing expertise to develop precision-engineered solutions for demanding environments.
Overview
When Standard Cable Isn’t the Solution
Complex applications often require more than selecting a cable from a catalog. Temperature extremes, chemical exposure, abrasion, flexibility, electrical performance, space constraints, and regulatory requirements can demand a completely different approach.
Champlain Cable works directly with engineering teams to develop custom-designed wire and cable solutions around specific performance requirements. From conductor and insulation selection to shielding, jacketing, irradiation cross-linking, and validation, we engineer the complete construction for reliable, long-term performance.
Applications
Engineered for Unique Application Requirements
Our specialty and custom capabilities support applications where standard cable constructions cannot deliver the required combination of electrical, mechanical, thermal, or environmental performance. Champlain Cable can engineer constructions around the operating environment, installation requirements, and performance objectives of the application.
Key Features
Built Around Your Requirements
CUSTOM CABLE DESIGN
Cable constructions engineered around specific conductor, insulation, shielding, jacketing, dimensional, and performance requirements.
ADVANCED MATERIAL TECHNOLOGY
Proprietary EXAR® and EXRAD® materials provide engineered solutions for demanding thermal, mechanical, chemical, and electrical environments.
IRRADIATION CROSS-LINKING
In-house electron beam irradiation transforms engineered polymer systems to enhance temperature capability, mechanical durability, and long-term performance.
ENGINEERING & VALIDATION
Material development, cable engineering, manufacturing, and testing work together to move custom concepts toward repeatable production solutions.
product Solutions
From Proven Technology to Custom-Engineered Solutions
Start with Champlain Cable’s proven portfolio of high-performance wire and cable technologies or work directly with our engineering team to develop a bespoke construction. We can optimize materials, dimensions, electrical characteristics, and mechanical performance around the requirements of your application.
EXRAD® ERGOFLEX ISO 19642-9 Thin-Wall Shielded HV Battery Cable
EXRAD® ERGOFLEX ISO 19642-9 HV battery cable is a revolutionary flexible Irradiation Cross-linked Polyolefin (XLPO) cable for EV/HEV systems. FHLR13XC13XDATACLEAR® MIL-DTL 24643/64 Secure Voice Cables
DATACLEAR® Marine SecureVoice /64 cables are Low Smoke Zero Halogen (LSZH) communication cables specifically designed and manufactured for secure voice and other electronic, signal, and voice/data applications used on US Naval warships.EXAR® FX UL 3575
EXAR® FX 7.5KV, is the medium voltage product line of our Exar family. This innovative new material transforms Exar irradiation cross- linked polyolefin into a flexible, rubber-like material. Exar FX lead wire also makes an ideal basis for flexible 150°C cables.
CONTACT US
Let’s Solve Your Next Challenge
Have a question, project, or technical challenge? Let’s start the conversation.