EXRAD®
EXRAD® ERGOFLEX ISO-19642 Shielded Multi-Conductor Cables
EXRAD® ERGOFLEX thin-wall multi-conductor power cables offer industry-leading flexibility across many size and core-count options.
Overview
EXRAD® ERGOFLEX thin-wall multi-conductor power cables offer industry-leading flexibility across many size and core-count options. These highly flexible Irradiation Cross-linked Polyolefin (XLPO) cables meet all requirements of ISO 19642-9 Class D (150°C). EXRAD ERGOFLEX is designed to reduce operator ergonomic stress and fatigue while handling cable harnesses. This state-of-the-art insulation material has excellent compression set characteristics which allows for maintaining proper connector sealing over time and thermal stresses.
The EXRAD ERGOFLEX product is perfectly suited for applications; especially conventional, hybrid and electric vehicles; where a combination of flexibility, long life, thermal robustness and high performance is required.
See the Case Study below for the story of how this next-generation cable technology came to be.
Key Features
High Performance through material science
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Excellent Compression Set
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Flexible
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ISO 19642 Class D
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development
Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
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