POWER DISTRIBUTION
High-Performance Power Distribution Cables for Demanding Electrical Systems
Reliable high-voltage, high-temperature and low-voltage cable solutions engineered for electric vehicles, industrial equipment, energy storage systems, and mission-critical power applications.
Overview
Engineered for High-Power Applications
Power distribution systems must operate reliably as electrical loads increase, packaging becomes tighter, and cables are routed closer to heat-generating components. In automotive, truck and bus, and off-highway equipment, these challenges are compounded by vibration, abrasion, fluids, chemicals, and continuous-duty operation.
Champlain Cable combines advanced polymer science, EXRAD® irradiation cross-linked materials, and application-specific engineering to develop high-performance wire and cable that balances temperature capability, electrical performance, mechanical durability, and space-efficient construction.
Applications
Power Solutions Across Demanding Vehicle Platforms
Champlain Cable develops power cable solutions for electrical systems throughout passenger vehicles, commercial vehicles, and heavy-duty equipment. Designs can be engineered around conductor size, current requirements, temperature, flexibility, insulation thickness, routing, and environmental exposure.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Key Features
Engineered for Heat, Power & Durability
HIGH-TEMPERATURE PERFORMANCE
Irradiated cross-linked insulation technologies engineered to maintain electrical and mechanical performance in elevated-temperature vehicle and equipment environments.
POWER-DENSE CONSTRUCTIONS
Precision-engineered cable designs balance conductor requirements, insulation thickness, overall diameter, and thermal performance for space-constrained power distribution systems.
ABRASION & MECHANICAL DURABILITY
Rugged insulation engineered to withstand vibration, abrasion, mechanical stress, and demanding routing conditions found in mobile equipment.
FLUID & CHEMICAL RESISTANCE
Advanced material technologies designed for environments where cables may encounter oils, fuels, automotive fluids, chemicals, and other contaminants.
product Solutions
Power Cable Engineered Around the Application
Champlain Cable offers EXRAD® high-performance wire and cable technologies for power distribution and high-temperature applications across automotive, commercial vehicle, and heavy-duty equipment platforms.
From proven thin-wall constructions to custom-designed solutions, our engineering team can optimize conductor size, insulation system, temperature capability, flexibility, dimensions, and environmental performance around the requirements of the electrical system.
EXRAD® Automotive SJOOW Cables
EXRAD® automotive SJOOW cables are dual-rated to UL / CSA and also ISO-6722-1 Class D standards. The cables are rated -50°C to +150°C; are oil, water and UV resistant; and are very flexible for routing around engine compartments and other confined areas of a vehicle.EXRAD® XLE-200 AWG Fluid Blocking Powertrain
EXRAD® XLE-200 is a very high performance fluid blocking wire built to handle the high temperature fluid environments in engines and transmissions. It is an irradiation cross-linked fluoroelastomer with impressive properties including great flexibility.EXRAD® ERGOFLEX ISO 19642-9 Thin-Wall Shielded HV Battery Cable
EXRAD® ERGOFLEX ISO 19642-9 HV battery cable is a revolutionary flexible Irradiation Cross-linked Polyolefin (XLPO) cable for EV/HEV systems. FHLR13XC13X
CONTACT US
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