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Case Study

For more than 70 years, Champlain Cable has partnered with manufacturers across a broad range of markets to deliver reliable wire and cable solutions designed for performance, durability, and long-term success.

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  • Automotive Power Cable Cost and Weight Saving Initiative
    Discover how replacing a larger automotive power cable with a smaller, 150°C irradiation cross-linked cable reduced copper weight by 30% and cable area by 38% while delivering superior performance.

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  • Commercial Vehicle Rugged Ethernet
    Discover how engineering experts overcame strict design limits to create the world’s first 125°C rated, 2-pair Category 5e Ethernet cable for commercial vehicles.

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  • U.S. Navy specialized Cat 5e Ethernet cable development
    Discover how a specialized team successfully developed a low-smoke, zero-halogen, water-blocked Cat 5e Ethernet cable to meet the rigorous QPL specifications of the U.S. Navy fleet.

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  • Flexible ISO-19642 Battery Cable Development
    Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

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