EXRAD®
EXRAD®
Advanced irradiation cross-linked wire and cable solutions engineered for electric vehicles, hybrid platforms, commercial vehicles, and off-highway equipment where thermal performance, flexibility, and long-term reliability are critical.
Overview
Engineered for the Future of Vehicle Electrification
EXRAD® represents Champlain Cable’s flagship family of irradiation cross-linked wire and able solutions developed specifically for demanding automotive and commercial vehicle applications.
Designed to support the evolution of electrified transportation, EXRAD® products combine lightweight thin-wall constructions, superior flexibility, high-temperature performance, and outstanding chemical resistance to help OEMs improve vehicle efficiency, reliability, and manufacturability.
Whether powering high-voltage battery systems, supporting engine compartments, or enabling high-speed vehicle communications, EXRAD® provides engineered cable solutions trusted by leading automotive manufacturers worldwide.
Key Features
High Performance through material science
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Flexible
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High-Temperature
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Lightweight Designs
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Long Life
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Oil & Chemical Resistance
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- ADAS
- Automotive Ethernet
- Battery Disconnect Units
- Battery Management Systems
- Battery Packs
- Body Electronics
- Camera Systems
- CAN Bus
- CAN FD
- CAN XL
- Chassis Wiring
- DC/DC Converters
- Door Harnesses
- Energy Storage Systems
- Engine Compartments
- HVAC
- Industrial Power Equipment
- Inverters
- LiDAR
- Lighting Systems
- Onboard Chargers
- Power Distribution Units
- Power Windows
- Radar
- Seat Controls
- Telematics
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development
Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
Keep Exploring
Cables Engineered for Automotive Applications
Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.
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DATACLEAR® Marine /65 cables are Low Smoke Zero Halogen (LSZH) Multi-Coax RG179 Coaxial cables to serve the shipboard market.
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