Electron Beam Cross-Linking
By transforming insulation materials from thermoplastics into thermosets, electron beam cross-linking enhances durability, thermal resistance, and long-term performance.
Overview
Stronger Materials Through Advanced Processing
Insulation Technology
Our polymer scientists specialize in developing insulation materials that enable our customers’ wires and cables to withstand even the most extreme hot and cold temperatures for unprecedented durations. Their unique custom compounds are highly resistant to abrasion while maintaining flexibility, and can handle higher rated voltage with thinner insulation.
Irradiation Technology
Electron beam cross-link technology enables us to enhance insulation material performance, changing insulation material from a thermoplastic to a thermoset. Our eight irradiation units are capable of cross-linking wire from 26AWG to 700MCM (0.14mm2 to 350mm2) and cables with diameters up to 1.5 inches (3.8cm). Unlike other cross-link technologies, irradiation cross-link products are easy to cut and strip. Cable design and size are not limited.
Benefits of Electron Beam Cross-Linking Technology
Higher Temperature Resistance
Maintains performance in extreme heat.
Improved Durability
Greater resistance to abrasion and cut-through.
Chemical Resistance
Withstands exposure to oils and harsh fluids.
Mechanical Strength
Enhanced crush, shear, and tensile performance.
Our Expertise
Decades of Innovation, Built-In
Champlain Cable combines advanced polymer science with one of the industry’s most extensive electron beam cross-linking capabilities. Our in-house expertise allows us to develop custom materials and engineer solutions tailored to the unique performance requirements of each application.
irradiation Units
Cross-linkable components
Diameter to accommodate larger cable constructions
Temperature performance
Applied innovation
Technology That Powers Our Product Portfolio
Electron beam cross-linking is at the core of many Champlain Cable product families, enabling solutions tailored to the unique requirements of different industries and applications.
EXAR®
Engineered to withstand extreme temperatures and demanding manufacturing processes while delivering exceptional durability, flexibility, and long-term reliability.
EXRAD®
Field-proven wire and cable solutions designed for automotive and commercial vehicle applications where performance, efficiency, and durability are critical.
DATACLEAR®
High-performance data communication cables built for military, naval, and mission-critical applications where reliability and environmental resistance are essential.
DATARAD®
Advanced lead wire and Ethernet cable solutions engineered for high-temperature automotive and commercial vehicle applications.
Knowledge Center
Learn More About Our Technologies
Explore additional resources covering polymer science, insulation technologies, product innovations, and the engineering expertise behind Champlain Cable’s solutions.
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