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EXRAD®

For more than 70 years, Champlain Cable has partnered with manufacturers across a broad range of markets to deliver reliable wire and cable solutions designed for performance, durability, and long-term success.

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  • Automotive Power Cable Cost and Weight Saving Initiative
    Discover how replacing a larger automotive power cable with a smaller, 150°C irradiation cross-linked cable reduced copper weight by 30% and cable area by 38% while delivering superior performance.

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  • Commercial Vehicle Rugged Ethernet
    Discover how engineering experts overcame strict design limits to create the world’s first 125°C rated, 2-pair Category 5e Ethernet cable for commercial vehicles.

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  • Flexible ISO-19642 Battery Cable Development
    Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

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  • Why purpose-built high-voltage cable matters in electric and hybrid vehicles – Downloadable Resource
    As electric and hybrid vehicles continue to evolve, selecting the right high-voltage cable is critical to long-term performance, safety, and reliability. This white paper compares purpose-built EXRAD® FX high-voltage cable with traditional welding cable, exploring the impact of temperature, electrical interference, durability, cable size, and service life in demanding vehicle environments. Continue Reading Complete the…

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  • EXRAD® High Voltage FX vs Welding Cable Comparison
    Find out why welding cable — a popular shortcut for EV prototype wiring — falls dangerously short on shielding, fluid resistance, temperature range, and longevity compared to purpose-built high-voltage cables.

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  • Ruggedized Ethernet Cables for Automobiles

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  • EXRAD® vs. Silicone Automotive Battery Cables
    Find out why silicone rubber fails critical automotive tests — including dissolving in battery acid — while EXRAD irradiated XLPE passes, and what that means for EV and commercial vehicle reliability.

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  • EXRAD® Automotive Ethernet – The Importance of Heat Aging

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  • EXRAD® Automotive Ethernet – Design Considerations

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  • EXRAD® vs. EPDM Rubber Automotive Battery Cables

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  • Evolution of ISO High-Voltage Cable Standards for Vehicles
    Discover how the fragmented world of regional cable standards — SAE, JASO, ISO — was consolidated into one comprehensive global standard for high-voltage EV cables, and the eight key changes that affect your designs today.

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  • Designing Ethernet and CAN Bus Cables – Champlain Cable x Charged Magazine Webinar

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