EXRAD®
EXRAD® HVFX SAE Shielded Battery Cable
EXRAD® HVFX SAE shielded battery cable is the next generation of high performance cross-linked insulation designed specifically to handle the higher voltage and electrical currents required by today’s hybrid and electric vehicles.
Overview
EXRAD® HVFX SAE shielded battery cable is the next generation of high performance cross-linked insulation designed specifically to handle the higher voltage and electrical currents required by today’s hybrid and electric vehicles. HVFX is specifically designed for tighter bend radius and ease of bending. Our thin wall and high temperature insulations allow for lower weight and less space. Champlain Cable can also offer UV resistance unlike most cross-linked polyolefins.
EXRAD HVFX shielded battery cables have an irradiated cross-linked polyolefin insulation able to withstand temperatures of 240°C and higher. The EXRAD high flex conductor and flexible insulation are designed to be thinner and lighter. It is extremely flexible for easy routing in tight confined areas, yet tough enough to withstand the roughest environments. EXRAD HVFX can be routed through twists and turns where other cables can not. Save money and reduce weight by shortening the cable length.
The end result is the EXRAD HVFX wire is ideally suited to applications, especially conventional, hybrid and electric vehicles where a combination of flexibility, long life and performance is required. ROHS and CE Compliant.
Key Features
High Performance through material science
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150°C Operating Temperature
Performs at Higher Temps for Longer Periods of Time.
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600V/1000V
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Enhanced Flexibility
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development
Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
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EXRAD® XLE-200 is a high performance wire which meets the requirements of ISO 6722-1 200°C thin wall wire. It is an irradiation cross-linked fluoroelastomer with impressive properties. This is an automotive wire ideally suited to applications where heat protection, long life and less expensive wiring harnesses are required.DATACLEAR® MIL-DTL-24643/84 Topside CAT 6A Ethernet
DATACLEAR® Marine Topside CAT6A Ethernet cable is designed to be fully functional in exposed areas vulnerable to EMI/RFI/EMP. Rugged design can eliminate need for metal conduit reducing cost and improving bend radius.
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