DATARAD®

DATARAD® Rugged Ethernet Cables

DATARAD® Ruggedized Ethernet Cables combine 30 years high speed data cable experience with over 25 years of automotive and commercial vehicle experience to develop Ethernet cables for commercial vehicles and other demanding applications.

Overview

Champlain Cable has been producing 100 ohm Ethernet Cables for over 40 years and 150°C Battery Cables for over 20 years.  Our Rugged Ethernet cables combine the best of both technologies.  We employ state-of-the-art, in-line processing and measurement systems to ensure consistent quality.   Champlain Cable also participates in SAE, ISO and OPEN committees to help define the future of these Vehicle Ethernet standards.

  • EXRAD® Irradiation Cross-linked Materials Provide Robust, Long-Term Performance
  • 105°C & 125°C Options
  • DATARAD® Automotive Ethernet Products Meet Electrical requirements after ISO-6722-1 Heat-Aging.  This Ensures Electrical Performance Over Time!
  • Meets ISO-6722-1 Flame Requirements
  • Performance up to 40-meters available, Contact Factory for Details
  • Custom Designs Available, Contact Factory for Details

Key Features

High Performance through material science

  • 3000hr Heat-Age Performance

  • EMI Protection

  • ISO 19642-12

  • ISO 6722-1

  • Shielded

Applications

Supporting Today's Automotive Technologies

Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.

Ideal For:

  • ADAS
  • Automotive Ethernet
  • Battery Management Systems
  • Camera Systems
  • CAN Bus
  • CAN FD
  • CAN XL
  • LiDAR
  • Radar
  • Telematics

Knowledge Center

Automotive Resources & Technical Guidance

  • Automotive Power Cable Cost and Weight Saving Initiative

    Discover how replacing a larger automotive power cable with a smaller, 150°C irradiation cross-linked cable reduced copper weight by 30% and cable area by 38% while delivering superior performance.

    READ MORE

  • Commercial Vehicle Rugged Ethernet

    Discover how engineering experts overcame strict design limits to create the world’s first 125°C rated, 2-pair Category 5e Ethernet cable for commercial vehicles.

    READ MORE

  • Flexible ISO-19642 Battery Cable Development

    Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

    READ MORE

Case Study

Flexible ISO-19642 Battery Cable Development

Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

  • 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
  • ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
  • NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
  • HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter

Keep Exploring

Cables Engineered for Automotive Applications

Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.

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