EXRAD®

EXRAD® 180B BC AWG Fluid Blocking Engine/Transmission Wire

EXRAD® 180B is a high performance fluid blocking anti-cap wire built to handle the high temperature fluid environments in engines and transmissions.

Overview

EXRAD® 180B is a high performance fluid blocking / anti-capillary wire built to handle the high temperature fluid environments in engines and transmissions. It is an irradiation cross-linked fluoropolymer with very impressive properties. EXRAD 180B is extremely fluid resistant even at temperatures up to 150°C.  It is an excellent, cost effective replacement for TFE, FEP or Tefzel insulated wire.

EXRAD is rated at 180°C, but it survives temperatures to 270°C and higher for short periods of time. It is safer in overload conditions, because it will not melt. EXRAD 180B has a custom-engineered silicone blocked bare copper conductor to prevent moisture and fluids from wicking through the wiring system.

Given today’s longer warranties, you need a wire that will last longer than ever before, meeting 10,000 hour heat age tests. EXRAD has a life expectancy over 12,000 hours at 160°C and 24,000 hours at 150°C.

EXRAD 180B is an anti-capillary automotive wire ideally suited in applications where heat protection, high temperature fluid resistance, fluid blocking, long life and less expensive wiring harness are required.

Key Features

High Performance through material science

  • Bare Copper

  • Engine & Transmissions

  • Fluid Blocking / Anti-capillary

Applications

Supporting Today's Automotive Technologies

Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.

Ideal For:

  • Body Electronics
  • Chassis Wiring
  • Door Harnesses
  • Engine Compartments
  • HVAC
  • Lighting Systems
  • Power Windows
  • Seat Controls

Knowledge Center

Automotive Resources & Technical Guidance

  • Automotive Power Cable Cost and Weight Saving Initiative

    Discover how replacing a larger automotive power cable with a smaller, 150°C irradiation cross-linked cable reduced copper weight by 30% and cable area by 38% while delivering superior performance.

    READ MORE

  • Commercial Vehicle Rugged Ethernet

    Discover how engineering experts overcame strict design limits to create the world’s first 125°C rated, 2-pair Category 5e Ethernet cable for commercial vehicles.

    READ MORE

  • Flexible ISO-19642 Battery Cable Development

    Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

    READ MORE

Case Study

Flexible ISO-19642 Battery Cable Development

Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

  • 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
  • ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
  • NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
  • HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter

Keep Exploring

Cables Engineered for Automotive Applications

Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.

Request more information

Need Help Selecting the Right Cable?

Whether you’re evaluating specifications, sourcing products, or developing a custom solution, our team is ready to help. Fill out the form to request a complete spec sheet or reach out to us to start the conversation.

Request Complete Spec Sheet

This field is for validation purposes and should be left unchanged.
Name(Required)
Address(Required)
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.