EXRAD®

EXRAD® FXD Door & Hatch Cable SAE TXL

EXRAD® FXD is a high performance wire designed specifically for flexibility and long flex life. Given today’s longer warranties you need a wire that will perform more bends and twists than ever before. EXRAD FXD will perform up to 9 times more flexing than conventional wire.

Overview

EXRAD® FXD is a high performance wire designed specifically for flexibility and long flex life, even in cold temperatures.  The temperature performance range of FXD is –70°C to +125°C, well beyond other products failure point.  Standard connectors terminate and seal well with FXD because it meets TXL dimensions.

Even though it is flexible, FXD has enough column strength to allow easy insertion through the seals of water-resistant connectors. The high temperature performance and fluid resistance of FXD means it can be routed throughout the vehicle including the engine compartment. Superior abrasion and pinch resistance ensures durability and helps keep the wire harness safe and free from defect even with hundreds of thousands of flexes.

Given today’s longer warranties you need a wire that will perform more bends and twists than ever before. EXRAD FXD provides up to 9 times more flexing than conventional wire.  The end result is an automotive wire ideally suited to applications where a combination of flexibility, long flex life and performance is required.

Key Features

High Performance through material science

  • Long Flex Life

  • Low Temp Flex

  • SAE Dimensions

Applications

Supporting Today's Automotive Technologies

Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.

Ideal For:

  • Body Electronics
  • Chassis Wiring
  • Door Harnesses
  • Engine Compartments
  • HVAC
  • Lighting Systems
  • Power Windows
  • Seat Controls

Knowledge Center

Automotive Resources & Technical Guidance

  • Automotive Power Cable Cost and Weight Saving Initiative

    Discover how replacing a larger automotive power cable with a smaller, 150°C irradiation cross-linked cable reduced copper weight by 30% and cable area by 38% while delivering superior performance.

    READ MORE

  • Commercial Vehicle Rugged Ethernet

    Discover how engineering experts overcame strict design limits to create the world’s first 125°C rated, 2-pair Category 5e Ethernet cable for commercial vehicles.

    READ MORE

  • Flexible ISO-19642 Battery Cable Development

    Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

    READ MORE

Case Study

Flexible ISO-19642 Battery Cable Development

Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

  • 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
  • ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
  • NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
  • HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter

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Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.

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