EXRAD®

EXRAD® ERGOFLEX JASO EEHX HV Battery Cable

EXRAD® ERGOFLEX is a revolutionary Irradiation Cross-linked Elastomeric Polyolefin (XLPO) cable which meets JASO EEHX (150°C) and is ideal for EV/HEV and a wide range of e-Mobility applications.

Overview

EXRAD ERGOFLEX is a revolutionary highly flexible Irradiation Cross-linked Elastomeric Polyolefin insulation (XLPO) which meets JASO EEHX (150°C) and is ideal for EV/HEV and a wide range of e-Mobility applications.

Key Features

High Performance through material science

  • Irradiation Cross-Linked

  • Superior Connector Sealing

  • Ultimate Flexibility

Applications

Supporting Today's Automotive Technologies

Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.

Ideal For:

  • Battery Disconnect Units
  • Battery Packs
  • DC/DC Converters
  • Energy Storage Systems
  • Industrial Power Equipment
  • Inverters
  • Onboard Chargers
  • Power Distribution Units

Knowledge Center

Automotive Resources & Technical Guidance

  • Automotive Power Cable Cost and Weight Saving Initiative

    Discover how replacing a larger automotive power cable with a smaller, 150°C irradiation cross-linked cable reduced copper weight by 30% and cable area by 38% while delivering superior performance.

    READ MORE

  • Commercial Vehicle Rugged Ethernet

    Discover how engineering experts overcame strict design limits to create the world’s first 125°C rated, 2-pair Category 5e Ethernet cable for commercial vehicles.

    READ MORE

  • Flexible ISO-19642 Battery Cable Development

    Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

    READ MORE

Case Study

Flexible ISO-19642 Battery Cable Development

Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

  • 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
  • ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
  • NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
  • HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter

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Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.

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