EXRAD®
EXRAD® XLE-200 AWG Fluid Blocking Powertrain
EXRAD® XLE-200 is a very high performance fluid blocking wire built to handle the high temperature fluid environments in engines and transmissions. It is an irradiation cross-linked fluoroelastomer with impressive properties including great flexibility.
Overview
EXRAD® XLE-200 is a very high performance fluid blocking wire built to handle the high temperature fluid environments in engines and transmissions. It is an irradiation cross-linked fluoroelastomer with impressive properties including great flexibility. EXRAD XLE-200 is extremely fluid resistant even at temperatures up to 150°C. EXRAD XLE-200 is rated at 200°C, but it survives temperatures to 275°C and higher for short periods of time. It is safer in overload conditions, because it will not melt. EXRAD XLE-200 has a custom-engineered silicone blocked conductor to prevent moisture and other fluids to wick through the wiring system.
Given today’s longer warranties, you need a wire that will last longer than ever before. New standards are now requiring 10,000 hour heat age tests. EXRAD XLE-200 has an expected life of 96,000 hours at 150°C.
EXRAD XLE-200 processes very well on automated high speed cut and strip equipment. The end result is an automotive wire ideally suited in applications where heat protection, high temperature fluid resistance, fluid blocking, long life and high performing wiring harness are required.
Key Features
High Performance through material science
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250°C Operating Temperature
Performs at Higher Temps for Longer Periods of Time.
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Engine & Transmissions
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Highly Fluid Resistant
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development
Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
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