EXRAD®
EXRAD® XLE-200 ISO Thin-Wall Shielded Battery Cable
EXRAD® XLE-200 ISO 6722-1 shielded battery cable combines, high temperature performance, fluid and UV resistance, great flexibility and ruggedness for high voltage applications. This cable is ideally suited to applications, especially conventional, hybrid and electric vehicles, where a combination of flexibility, long life and performance is required.
Overview
EXRAD® XLE-200 ISO 6722-1 thin-wall shielded battery cable combines high temperature performance, great flexibility and ruggedness for high voltage applications. This next generation of XLE is a high performance irradiation cross-linked fluoro-elastomer able to withstand temperatures of 275°C and higher. Our thin wall and fluid resistant insulations allow for lower weight and less space. This cable has natural UV resistance unlike most cross-linked polyolefins.
The EXRAD XLE-200 high flex conductor and insulation are designed to be thinner and lighter than other high voltage cables. It is extremely flexible for easy routing in tight confined areas, yet tough enough to withstand the most exteme environments. EXRAD XLE-200 can be routed through twists and turns where other cables can not.
EXRAD XLE-200 cables are ideally suited to applications, especially conventional, hybrid and electric vehicles, where a combination of flexibility, long life and performance is required. ROHS and CE Compliant.
Key Features
High Performance through material science
-
Flexible
-
Fluid and UV Resistant
-
ISO 6722-1 Class F
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development

Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
Keep Exploring
Cables Engineered for Automotive Applications
Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.
Request more information
Need Help Selecting the Right Cable?
Whether you’re evaluating specifications, sourcing products, or developing a custom solution, our team is ready to help. Fill out the form to request a complete spec sheet or reach out to us to start the conversation.






