EXRAD®

EXRAD® XLE-200 ISO Thin-Wall Shielded Battery Cable

EXRAD® XLE-200 ISO 6722-1 shielded battery cable combines, high temperature performance, fluid and UV resistance, great flexibility and ruggedness for high voltage applications. This cable is ideally suited to applications, especially conventional, hybrid and electric vehicles, where a combination of flexibility, long life and performance is required.

Overview

EXRAD® XLE-200 ISO 6722-1 thin-wall shielded battery cable combines high temperature performance, great flexibility and ruggedness for high voltage applications. This next generation of XLE is a high performance irradiation cross-linked fluoro-elastomer able to withstand temperatures of 275°C and higher.  Our thin wall and fluid resistant insulations allow for lower weight and less space. This cable has natural UV resistance unlike most cross-linked polyolefins.

The EXRAD XLE-200 high flex conductor and insulation are designed to be thinner and lighter than other high voltage cables. It is extremely flexible for easy routing in tight confined areas, yet tough enough to withstand the most exteme environments. EXRAD XLE-200 can be routed through twists and turns where other cables can not.

EXRAD XLE-200 cables are ideally suited to applications, especially conventional, hybrid and electric vehicles, where a combination of flexibility, long life and performance is required. ROHS and CE Compliant.

Key Features

High Performance through material science

  • Flexible

  • Fluid and UV Resistant

  • ISO 6722-1 Class F

Applications

Supporting Today's Automotive Technologies

Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.

Ideal For:

  • Battery Disconnect Units
  • Battery Packs
  • DC/DC Converters
  • Energy Storage Systems
  • Industrial Power Equipment
  • Inverters
  • Onboard Chargers
  • Power Distribution Units

Knowledge Center

Automotive Resources & Technical Guidance

  • Automotive Power Cable Cost and Weight Saving Initiative

    Discover how replacing a larger automotive power cable with a smaller, 150°C irradiation cross-linked cable reduced copper weight by 30% and cable area by 38% while delivering superior performance.

    READ MORE

  • Commercial Vehicle Rugged Ethernet

    Discover how engineering experts overcame strict design limits to create the world’s first 125°C rated, 2-pair Category 5e Ethernet cable for commercial vehicles.

    READ MORE

  • Flexible ISO-19642 Battery Cable Development

    Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

    READ MORE

Case Study

Flexible ISO-19642 Battery Cable Development

Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

  • 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
  • ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
  • NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
  • HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter

Keep Exploring

Cables Engineered for Automotive Applications

Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.

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