EXRAD®
EXRAD® S200XL ISO 19642-9 Thin-Wall Shielded HV Battery Cable
EXRAD® S200XL thin-wall shielded battery cable is a revolutionary highly flexible Irradiation Cross-linked Fluoroelastomer insulation (XLFE) which meets ISO 19642-9 Class F. Tougher than Silicone cables, S200XL is a state-of-the-art insulation material ideal for high power and the most demanding applications.
Overview
EXRAD® S200XL thin-wall shielded battery cable is a revolutionary highly flexible Irradiation Cross-linked Fluoroelastomer insulation (XLFE) which meets ISO 19642-9 Class F, including all fluid tests such as battery acid, motor oils, power steering and ATF.
Tougher than Silicone materials, these flexible, high-temperature cables offer a higher level of heat resistance, allowable ampacity, and long life than Class D cables. S200XL is a state-of-the-art insulation material ideal for high power and the most demanding applications.
Key Features
High Performance through material science
-
Flexible
-
High-Power
-
Irradiation Cross-Linked
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development
Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
Keep Exploring
Cables Engineered for Automotive Applications
Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.
DATACLEAR® MIL-DTL 24643/65 Multi-RG179 Coax Cables
DATACLEAR® Marine /65 cables are Low Smoke Zero Halogen (LSZH) Multi-Coax RG179 Coaxial cables to serve the shipboard market.EXAR® FX UL 3575
EXAR® FX 7.5KV, is the medium voltage product line of our Exar family. This innovative new material transforms Exar irradiation cross- linked polyolefin into a flexible, rubber-like material. Exar FX lead wire also makes an ideal basis for flexible 150°C cables.EXRAD® 150 HVUT High Voltage Primary Wire
EXRAD® 150 HVUT is a 150°C high voltage automotive primary wire which exceeds the requirements of SAE J-1128 TXL and is rated 600V per SAE J-1654-1994.
Request more information
Need Help Selecting the Right Cable?
Whether you’re evaluating specifications, sourcing products, or developing a custom solution, our team is ready to help. Fill out the form to request a complete spec sheet or reach out to us to start the conversation.