EXRAD®
EXRAD®
Advanced irradiation cross-linked wire and cable solutions engineered for electric vehicles, hybrid platforms, commercial vehicles, and off-highway equipment where thermal performance, flexibility, and long-term reliability are critical.
Overview
Engineered for the Future of Vehicle Electrification
EXRAD® represents Champlain Cable’s flagship family of irradiation cross-linked wire and able solutions developed specifically for demanding automotive and commercial vehicle applications.
Designed to support the evolution of electrified transportation, EXRAD® products combine lightweight thin-wall constructions, superior flexibility, high-temperature performance, and outstanding chemical resistance to help OEMs improve vehicle efficiency, reliability, and manufacturability.
Whether powering high-voltage battery systems, supporting engine compartments, or enabling high-speed vehicle communications, EXRAD® provides engineered cable solutions trusted by leading automotive manufacturers worldwide.
Key Features
High Performance through material science
-
Flexible
-
High-Temperature
-
Lightweight Designs
-
Long Life
-
Oil & Chemical Resistance
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- ADAS
- Automotive Ethernet
- Battery Disconnect Units
- Battery Management Systems
- Battery Packs
- Body Electronics
- Camera Systems
- CAN Bus
- CAN FD
- CAN XL
- Chassis Wiring
- DC/DC Converters
- Door Harnesses
- Energy Storage Systems
- Engine Compartments
- HVAC
- Industrial Power Equipment
- Inverters
- LiDAR
- Lighting Systems
- Onboard Chargers
- Power Distribution Units
- Power Windows
- Radar
- Seat Controls
- Telematics
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development
Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
Keep Exploring
EXRAD® Cables
Advanced irradiation cross-linked wire and cable solutions engineered for electric vehicles, hybrid platforms, commercial vehicles, and off-highway equipment where thermal performance, flexibility, and long-term reliability are critical.
EXRAD® 150 HVUT High Voltage Primary Wire
EXRAD® 150 HVUT is a 150°C high voltage automotive primary wire which exceeds the requirements of SAE J-1128 TXL and is rated 600V per SAE J-1654-1994.EXRAD® XLE-200 ISO Thin-Wall Shielded Battery Cable
EXRAD® XLE-200 ISO 6722-1 shielded battery cable combines, high temperature performance, fluid and UV resistance, great flexibility and ruggedness for high voltage applications. This cable is ideally suited to applications, especially conventional, hybrid and electric vehicles, where a combination of flexibility, long life and performance is required.EXRAD® HVFX ISO Thin-Wall Battery Cable
EXRAD® HVFX ISO 6722-1 thin-wall battery cable is designed specifically to handle the higher voltage and electrical currents required by today’s hybrid and battery power vehicles and HVIL systems. Our thin wall and high temperature insulations allow for lower weight and less space.
Request more information
Need Help Selecting the Right Cable?
Whether you’re evaluating specifications, sourcing products, or developing a custom solution, our team is ready to help. Fill out the form to request a complete spec sheet or reach out to us to start the conversation.