EXRAD®
EXRAD® ERGOFLEX ISO 19642-5 Class D Thin-Wall HV Battery Cable
EXRAD® ERGOFLEX thin-wall battery cable is a revolutionary highly flexible Irradiation Cross-linked Elastomeric Polyolefin insulation (XLPO) which meets ISO 19642-5 Class D (150°C). FHLR13X
Overview
EXRAD® ERGOFLEX thin-wall battery cable is a revolutionary highly flexible Irradiation Cross-linked Elastomeric Polyolefin insulation (XLPO) which meets ISO 19642-5 Class D (150°C). These ultra-flexible cables are easier to work with and install especially with regard to tight bend radii. EXRAD ERGOFLEX is designed to reduce operator ergonomic stress and fatigue while handling cable harnesses. This state-of-the-art insulation material has excellent compression set characteristics which allows for maintaining proper connector sealing over time and thermal stresses.
The EXRAD ERGOFLEX product is perfectly suited for applications; especially conventional, hybrid and electric vehicles; where a combination of flexibility, long life, thermal robustness and high performance is required.
See the Case Study below for the story of how this next-generation cable technology came to be.
Key Features
High Performance through material science
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1000V
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FHLR13X
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ISO-19642-5
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development
Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
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EXRAD® automotive SJOOW cables are dual-rated to UL / CSA and also ISO-6722-1 Class D standards. The cables are rated -50°C to +150°C; are oil, water and UV resistant; and are very flexible for routing around engine compartments and other confined areas of a vehicle.DATACLEAR® MIL-DTL 24643/60 CAT 5e Cables
DATACLEAR® Marine /60 cables are Low Smoke Zero Halogen (LSZH) Category 5e data cables to serve the shipboard market. Typically, these stranded conductor cables are used as patch cords or where increased flexibility is a benefit.
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