EXRAD®
EXRAD® HVFX ISO Class D Thick-Wall HV Primary Wire
EXRAD® HVFX is a 150°C high voltage automotive primary wire meeting ISO 6722-1, Class D, 600V. This wire creates opportunities to use high-voltage wires in smaller sizes than traditional HV battery cables.
Overview
EXRAD® HVFX is a 150°C high voltage automotive primary wire meeting ISO 6722-1, Class D, 600V. It is a flexible irradiation cross-linked polyolefin with impressive properties. EXRAD HVFX is rated at 150°C, but it survives short-term temperature spikes in excess of 240°C. It is safer in overload conditions because it will not melt.
EXRAD HVFX creates opportunities to use high-voltage wires in smaller sizes than traditional HV power cables. This is particularly useful in EV/HEV battery systems and other vehicle HV applications requiring small wiring in confined spaces.
EXRAD HVFX processes extremely well on automated high-speed cut and strip equipment. The end result is an automotive wire ideally suited to applications where high-voltage, heat protection and long life are required.
Key Features
High Performance through material science
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600V
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ISO Class D
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Small Sizes
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development
Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
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EXRAD® XLE-200 AWG Fluid Blocking Powertrain
EXRAD® XLE-200 is a very high performance fluid blocking wire built to handle the high temperature fluid environments in engines and transmissions. It is an irradiation cross-linked fluoroelastomer with impressive properties including great flexibility.EXRAD® HVFX ISO Thin-Wall Shielded Battery Cable
EXRAD® HVFX ISO 6722-1 shielded thin-wall battery cable is the next generation flexible high performance cross-linked insulation designed specifically to handle automotive and commercial vehicle high voltage and HVIL systems.EXRAD® 150 HVUT High Voltage Primary Wire
EXRAD® 150 HVUT is a 150°C high voltage automotive primary wire which exceeds the requirements of SAE J-1128 TXL and is rated 600V per SAE J-1654-1994.
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