EXRAD®

EXRAD® XLE-200 ISO 19642-3 FLR6Y CLASS F 60V THIN-WALL BATTERY CABLE

EXRAD® XLE-200 ISO 19642-3 thin-wall 60V battery cable combines, ISO Class F high temperature performance, fluid and UV resistance, great flexibility and ruggedness. This cable is ideally suited to challenging applications, where a combination of flexibility, long life and high performance is required.

Overview

EXRAD® XLE-200 ISO 19642-3 thin-wall 60V battery cable combines, ISO Class F high temperature performance, fluid and UV resistance, great flexibility and ruggedness. This cable is ideally suited to challenging applications, where a combination of flexibility, long life and high performance is required.

This next-generation of XLE is a high performance irradiation cross-linked fluoro-elastomer able to withstand temperatures of 275°C and higher.  The XLE-200 material has natural UV resistance unlike most cross-linked polyolefins.

The EXRAD XLE-200 is thinner and lighter than other high voltage cables. It is extremely flexible for easy routing in tight confined areas, yet tough enough to withstand the most extreme environments. EXRAD XLE-200 can be routed through turns and tight spaces where other cables cannot.

ROHS and CE Compliant.

Key Features

High Performance through material science

  • Flexible

  • FLR6Y

  • High-Temperature

  • ISO 19642-3 Class F

Applications

Supporting Today's Automotive Technologies

Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.

Ideal For:

  • Battery Disconnect Units
  • Battery Packs
  • DC/DC Converters
  • Energy Storage Systems
  • Industrial Power Equipment
  • Inverters
  • Onboard Chargers
  • Power Distribution Units

Knowledge Center

Automotive Resources & Technical Guidance

  • Automotive Power Cable Cost and Weight Saving Initiative

    Discover how replacing a larger automotive power cable with a smaller, 150°C irradiation cross-linked cable reduced copper weight by 30% and cable area by 38% while delivering superior performance.

    READ MORE

  • Commercial Vehicle Rugged Ethernet

    Discover how engineering experts overcame strict design limits to create the world’s first 125°C rated, 2-pair Category 5e Ethernet cable for commercial vehicles.

    READ MORE

  • Flexible ISO-19642 Battery Cable Development

    Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

    READ MORE

Case Study

Flexible ISO-19642 Battery Cable Development

Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.

  • 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
  • ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
  • NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
  • HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter

Keep Exploring

Cables Engineered for Automotive Applications

Our automotive product portfolio can meet the evolving demands of passenger vehicles, commercial fleets, and next-generation transportation platforms.

Request more information

Need Help Selecting the Right Cable?

Whether you’re evaluating specifications, sourcing products, or developing a custom solution, our team is ready to help. Fill out the form to request a complete spec sheet or reach out to us to start the conversation.

Request Complete Spec Sheet

This field is for validation purposes and should be left unchanged.
Name(Required)
Address(Required)
This site is protected by reCAPTCHA and the Google Privacy Policy and Terms of Service apply.