EXRAD®
EXRAD® XLE-200 ISO 19642-3 FLR6Y CLASS F 60V THIN-WALL BATTERY CABLE
EXRAD® XLE-200 ISO 19642-3 thin-wall 60V battery cable combines, ISO Class F high temperature performance, fluid and UV resistance, great flexibility and ruggedness. This cable is ideally suited to challenging applications, where a combination of flexibility, long life and high performance is required.
Overview
EXRAD® XLE-200 ISO 19642-3 thin-wall 60V battery cable combines, ISO Class F high temperature performance, fluid and UV resistance, great flexibility and ruggedness. This cable is ideally suited to challenging applications, where a combination of flexibility, long life and high performance is required.
This next-generation of XLE is a high performance irradiation cross-linked fluoro-elastomer able to withstand temperatures of 275°C and higher. The XLE-200 material has natural UV resistance unlike most cross-linked polyolefins.
The EXRAD XLE-200 is thinner and lighter than other high voltage cables. It is extremely flexible for easy routing in tight confined areas, yet tough enough to withstand the most extreme environments. EXRAD XLE-200 can be routed through turns and tight spaces where other cables cannot.
ROHS and CE Compliant.
Key Features
High Performance through material science
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Flexible
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FLR6Y
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High-Temperature
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ISO 19642-3 Class F
Applications
Supporting Today's Automotive Technologies
Designed to deliver reliable power and electrical performance across demanding applications where heat, abrasion, chemicals, vibration, and mechanical stress require the long-term durability of EXRAD® irradiation cross-linked technology.
Ideal For:
- Battery Disconnect Units
- Battery Packs
- DC/DC Converters
- Energy Storage Systems
- Industrial Power Equipment
- Inverters
- Onboard Chargers
- Power Distribution Units
Knowledge Center
Automotive Resources & Technical Guidance
Case Study
Flexible ISO-19642 Battery Cable Development

Discover how a next-generation 150°C XLPO high-voltage battery cable solved manufacturing fatigue and connector pull-out issues by delivering ultimate flexibility and consistent stripping without a paper separator.
- 150°CHigh-temperature EXRAD® ERGOFLEX insulation engineered for demanding EV/HEV battery systems
- ISO 19642Developed to meet ISO 19642 requirements for high-voltage automotive battery cable
- NO PAPEREngineered for clean, consistent stripping and termination without the paper separator used in many EPDM constructions
- HIGH FLEXEXRAD® ERGOFLEX demonstrated greater flexibility than the prior EPDM construction while also being smaller and lighter
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