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DATARAD® Rugged Ethernet Cables

    Product features:
  • TWISTR® Technology
  • ISO 6722-1
  • ISO 19642-12 (Draft)

Champlain Cable has been producing 100 ohm Ethernet Cables for over 30 years and 150°C Battery Cables for over 20 years.  Our Rugged Ethernet cables combine the best of both technologies.  We employ state-of-the-art, in-line processing and measurement systems to ensure consistent quality.   Champlain Cable also participates in SAE and OPEN committees to help define the future of these Vehicle Ethernet standards.

  • EXRAD® Irradiation Cross-linked Materials Provide Robust, Long-Term Performance
  • TWISTIR® Technology Helps Maintain Pair Balance Which is a Key Factor in Electrical Performance
  • 125°C & 150°C Options
  • DATARAD® Automotive Ethernet Products Meet Electrical requirements after ISO-6722-1 Heat-Aging.  This Ensures Performance Over Time !
  • Meets ISO-6722-1 Flame Requirements
  • 1000 Base T1 Designs are In-Test. Contact  Factory for Details
  • Higher Voltage Options Available
  • Additional Shielded Designs Available, Contact Factory for Details
  • High Temperature Rating: 150°C
  • Low Temperature Rating: -55°C
  • Voltage Rating: 60V
  • Flame Resistance: FT-1
  • Oil Temperature Rating: 60°C
  • Ultraviolet Resistance: Blk/Org
  • Radiation Resistance: No
  • Flexibility Rating: 4
  • Fluid Resistance Rating: 4
  • Cut-Through Resistance Rating: 4

Specifications

 

Product Number

 Conductor

Size & Strand

  

Construction

  

Dielectric

  

Shield

  

Jacket

 Nominal

OD

 ISO-6722-1

Temp Rating

 Electrical

Performance
E-E-0.75-2-J-U 0.75mm2 19/.23mm BC 2TP 150UT No Y 8.80mm 125⁰C Cat 5E
E-E-0.50-2-J-U 0.50mm2 19/.18mm BC 2TP 150UT No Y 7.60mm 125⁰C Cat 5E *
E-E-0.75-2-J-U 150 0.75mm2 19/.23mm BC 2TP 150UT No Y 8.80mm 150⁰C Cat 5E
E-E-0.50-2-J-U 150 0.50mm2 19/.18mm BC 2TP 150UT No Y 7.60mm 150⁰C Cat 5E *
E-E-0.50-1-J-U 0.50mm2 19/.18mm BC 1TP 150UT No Y 4.72mm 125⁰C 100 Base T
E-E-0.35-1-J-U 0.35mm2   7/.25mm BC 1 TP 150UT No Y 3.61mm 125⁰C 100 Base T
E-E-0.75-2-J-S 0.75mm2 19/.22mm BC 2TP 150UT Yes Y 14.41mm 125°C Cat 5E *
E-E-20-1-J-S      20AWG (19/32) BC 1TP 150UT Yes Y 7.04 mm 125°C 100 Base T

* Max Length 75 meters

 

Category 5E Test Category 5E Requirement Typical performance (0.75mm2)
Characteristic Impedance 100+/- 10%   Ohms 103 Ohms
Insertion loss Frequency Loss (dB) Loss (dB)
  1 < 2.0 1.4
  10 < 6.5 5.3
  31.25 < 11.7 10.1
  100 <22.0 19.4
 Return Loss Frequency Loss (dB)
  1 > 20.0 44
  10 > 25.0 35
  20 > 25.0 34
  31.25 > 23.6 34
  100 > 20.1 28
PSELFNEXT Frequency Loss (dB)
  1 > 65.3 83
  10 > 50.3 60
  20 > 45.8 58
  31.25 > 42.9 54
  62.5 > 38.4 54
  100 > 35.3 45

 

Open Alliance 100 BaseT Test Open Alliance 100 BaseT Requirement Typical performance (0.35mm2)
Characteristic Impedance 100+/- 10%   Ohms 98 Ohms
Insertion loss Frequency Loss (dB) Loss (dB)
  1 < 0.9 0.3
  10 < 2.4 1.0
  33 < 4.65 2.00
  66 < 6.75 3.22
 Return Loss Frequency Loss (dB)
  1 > 20.0 35.9
  10 > 20.0 32.9
  20 > 20.0 36.0
  33 > 14.8 36.8
  66 > 14.58 30.0
Mode Conversion Frequency Loss (dB)
  1 > 46.0 55
  10 > 46.0 55
  20 > 46.0 55
  33 > 46.0 55
  66 > 42.0 55
  100 > 38.0 50
  200 > 34.0 50
Propagation Delay 780 ns/100 Meters Max. 547 ns

 

ISO 6722-1   Class D Thin Wall                                                                                                                                                          EXRAD 150 UT
Section Description Requirement Typical Results (0.75mm2 Sample)
5.7 Insulation Volume Resistivity 109 Ω /mm min. 6.43 1018 Ω /mm Pass
5.8 Pressure at High Temperature ‘0.8N @150oC no dielectric breakdown no breakdown Pass
5.9 Strip Force / Adhesion Per customer agreement 35N Pass
5.10 Low Temperature Winding 3 turns 2.5kg - 40oC no dielectric breakdown no dielectric breakdown Pass
5.11 Impact 100gm @-40oC no breakdown no breakdown Pass
5.12.4.1 Sandpaper Abrasion .2kg 350mm min 730mm Pass
5.12.4.2 Scrape Abrasion Per customer agreement 2430 Pass
5.13 Long-Term Heat Aging 150oC 3000 hours no breakdown Pass
5.15 Thermal Overload 200oC 6 hours no breakdown Pass
5.16 Shrinkage by heat 2mm max. 150oC no shrinkage, Pass
5.17 Fluid Compatibility All fluids >5%  swell Pass
5.19 Ozone Resistance 45oC 85% Relative Humidity 70 hours, Ozone 50 +/- 5 pphm 1kV 1 min. (no breakdown) no breakdown Pass
5.20 Resistance to hot water not less than 10-5 ohm-mm 5.35 X1014 ohm-mm Pass
5.21 Temperature and Humidity Cycling 40 - 8 hours cycles -40oC and 125oC 80 -100% relative humidity no dielectric breakdown Pass
5.22 Resistance to Flame Propagation 70 sec. max. 50mm unburned 8 sec. after burn Pass