DATARAD® Rugged Ethernet Cables
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Product features:
- TWISTR® Technology
- ISO 6722-1
- ISO 19642-12 (Draft)
Champlain Cable has been producing 100 ohm Ethernet Cables for over 30 years and 150°C Battery Cables for over 20 years. Our Rugged Ethernet cables combine the best of both technologies. We employ state-of-the-art, in-line processing and measurement systems to ensure consistent quality. Champlain Cable also participates in SAE and OPEN committees to help define the future of these Vehicle Ethernet standards.
- EXRAD® Irradiation Cross-linked Materials Provide Robust, Long-Term Performance
- TWISTIR® Technology Helps Maintain Pair Balance Which is a Key Factor in Electrical Performance
- 125°C & 150°C Options
- DATARAD® Automotive Ethernet Products Meet Electrical requirements after ISO-6722-1 Heat-Aging. This Ensures Performance Over Time !
- Meets ISO-6722-1 Flame Requirements
- 1000 Base T1 Designs are In-Test. Contact Factory for Details
- Higher Voltage Options Available
- Additional Shielded Designs Available, Contact Factory for Details
- High Temperature Rating: 150°C
- Low Temperature Rating: -55°C
- Voltage Rating: 60V
- Flame Resistance: FT-1
- Oil Temperature Rating: 60°C
- Ultraviolet Resistance: Blk/Org
- Radiation Resistance: No
- Flexibility Rating: 4
- Fluid Resistance Rating: 4
- Cut-Through Resistance Rating: 4
Specifications
Product Number |
Conductor
Size & Strand |
Construction |
Dielectric |
Shield |
Jacket |
Nominal
OD |
ISO-6722-1
Temp Rating |
Electrical
Performance |
E-E-0.75-2-J-U | 0.75mm2 19/.23mm BC | 2TP | 150UT | No | Y | 8.80mm | 125⁰C | Cat 5E |
E-E-0.50-2-J-U | 0.50mm2 19/.18mm BC | 2TP | 150UT | No | Y | 7.60mm | 125⁰C | Cat 5E * |
E-E-0.75-2-J-U 150 | 0.75mm2 19/.23mm BC | 2TP | 150UT | No | Y | 8.80mm | 150⁰C | Cat 5E |
E-E-0.50-2-J-U 150 | 0.50mm2 19/.18mm BC | 2TP | 150UT | No | Y | 7.60mm | 150⁰C | Cat 5E * |
E-E-0.50-1-J-U | 0.50mm2 19/.18mm BC | 1TP | 150UT | No | Y | 4.72mm | 125⁰C | 100 Base T |
E-E-0.35-1-J-U | 0.35mm2 7/.25mm BC | 1 TP | 150UT | No | Y | 3.61mm | 125⁰C | 100 Base T |
E-E-0.75-2-J-S | 0.75mm2 19/.22mm BC | 2TP | 150UT | Yes | Y | 14.41mm | 125°C | Cat 5E * |
E-E-20-1-J-S | 20AWG (19/32) BC | 1TP | 150UT | Yes | Y | 7.04 mm | 125°C | 100 Base T |
* Max Length 75 meters
Category 5E Test | Category 5E Requirement | Typical performance (0.75mm2) | |
Characteristic Impedance | 100+/- 10% Ohms | 103 Ohms | |
Insertion loss | Frequency | Loss (dB) | Loss (dB) |
1 | < 2.0 | 1.4 | |
10 | < 6.5 | 5.3 | |
31.25 | < 11.7 | 10.1 | |
100 | <22.0 | 19.4 | |
Return Loss | Frequency | Loss (dB) | |
1 | > 20.0 | 44 | |
10 | > 25.0 | 35 | |
20 | > 25.0 | 34 | |
31.25 | > 23.6 | 34 | |
100 | > 20.1 | 28 | |
PSELFNEXT | Frequency | Loss (dB) | |
1 | > 65.3 | 83 | |
10 | > 50.3 | 60 | |
20 | > 45.8 | 58 | |
31.25 | > 42.9 | 54 | |
62.5 | > 38.4 | 54 | |
100 | > 35.3 | 45 |
Open Alliance 100 BaseT Test | Open Alliance 100 BaseT Requirement | Typical performance (0.35mm2) | |
Characteristic Impedance | 100+/- 10% Ohms | 98 Ohms | |
Insertion loss | Frequency | Loss (dB) | Loss (dB) |
1 | < 0.9 | 0.3 | |
10 | < 2.4 | 1.0 | |
33 | < 4.65 | 2.00 | |
66 | < 6.75 | 3.22 | |
Return Loss | Frequency | Loss (dB) | |
1 | > 20.0 | 35.9 | |
10 | > 20.0 | 32.9 | |
20 | > 20.0 | 36.0 | |
33 | > 14.8 | 36.8 | |
66 | > 14.58 | 30.0 | |
Mode Conversion | Frequency | Loss (dB) | |
1 | > 46.0 | 55 | |
10 | > 46.0 | 55 | |
20 | > 46.0 | 55 | |
33 | > 46.0 | 55 | |
66 | > 42.0 | 55 | |
100 | > 38.0 | 50 | |
200 | > 34.0 | 50 | |
Propagation Delay | 780 ns/100 Meters Max. | 547 ns |
ISO 6722-1 Class D Thin Wall EXRAD 150 UT | ||||
Section | Description | Requirement | Typical Results (0.75mm2 Sample) | |
5.7 | Insulation Volume Resistivity | 109 Ω /mm min. | 6.43 1018 Ω /mm | Pass |
5.8 | Pressure at High Temperature | ‘0.8N @150oC no dielectric breakdown | no breakdown | Pass |
5.9 | Strip Force / Adhesion | Per customer agreement | 35N | Pass |
5.10 | Low Temperature Winding | 3 turns 2.5kg - 40oC no dielectric breakdown | no dielectric breakdown | Pass |
5.11 | Impact | 100gm @-40oC no breakdown | no breakdown | Pass |
5.12.4.1 | Sandpaper Abrasion | .2kg 350mm min | 730mm | Pass |
5.12.4.2 | Scrape Abrasion | Per customer agreement | 2430 | Pass |
5.13 | Long-Term Heat Aging | 150oC 3000 hours | no breakdown | Pass |
5.15 | Thermal Overload | 200oC 6 hours | no breakdown | Pass |
5.16 | Shrinkage by heat | 2mm max. 150oC | no shrinkage, | Pass |
5.17 | Fluid Compatibility | All fluids | >5% swell | Pass |
5.19 | Ozone Resistance | 45oC 85% Relative Humidity 70 hours, Ozone 50 +/- 5 pphm 1kV 1 min. (no breakdown) | no breakdown | Pass |
5.20 | Resistance to hot water | not less than 10-5 ohm-mm | 5.35 X1014 ohm-mm | Pass |
5.21 | Temperature and Humidity Cycling | 40 - 8 hours cycles -40oC and 125oC 80 -100% relative humidity | no dielectric breakdown | Pass |
5.22 | Resistance to Flame Propagation | 70 sec. max. 50mm unburned | 8 sec. after burn | Pass |