EXAR® 155
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Product features:
- ROHS and CE Compliant
- Irradiation Cross-Linked Polymeric Insulation
Exar® 155 is the superior heat-defying cable in its class. Its irradiation cross-linked polymeric insulation possesses remarkable mechanical, flame resistance and electrical properties. It is compatible with many types of magnet wire and varnishes at bake temperatures up to 280°C. Exar 155 processes extremely well on the latest high speed cut and strip machines. Processing costs are reduced by avoiding problems such as solder iron shrink-back, insulation creeping and poor abrasion resistance. This product has unusually high chemical resistance including many potting compounds, toners and solvents. Save money by avoiding costly scrap and rework using EXAR 155 is a cost effective option in countries and applications when UL/CSA is not required.
- High Temperature Rating: 150°C
- Low Temperature Rating: -55°C
- Voltage Rating: 600V
- Flame Resistance: IEC 603331
- Oil Temperature Rating: 60°C
- Ultraviolet Resistance: Black
- Radiation Resistance: 200MRads
- Flexibility Rating: 3
- Fluid Resistance Rating: 3-4
- Cut-Through Resistance Rating: 3-4
Specifications
|
Cross Section mm2 |
Stranding Tinned Copper |
Conductor
Diameter mm. (Nom) |
Insulation
Thickness mm. (Nom) |
Finished
Diameter mm. (Nom) |
Resistance
maximum @ 20oC ohms/km |
Finished
Weight (kg/100m) |
| .25 | 19 X 0.13 | 0.63 | 0.41 | 1.45 | 85.9 | 0.4 |
| .34 | 19 X .016 | 0.78 | 0.41 | 1.60 | 52.1 | 0.6 |
| .50 | 19 X 0.18 | 0.89 | 0.41 | 1.70 | 40.1 | 0.7 |
| .75 | 24 X 0.20 | 1.12 | 0.54 | 2.20 | 26.7 | 1.1 |
| 1.0 | 32 X 0.20 | 1.29 | 0.65 | 2.60 | 20.0 | 1.5 |
| 1.5 | 30 X 0.25 | 1.50 | 0.60 | 2.70 | 13.7 | 1.9 |
| 2.5 | 50 X 0.25 | 1.99 | 0.68 | 3.35 | 8.21 | 3.0 |
| 4.0 | 56 X 0.30 | 2.52 | 0.76 | 4.05 | 5.09 | 4.7 |
| 6.0 | 81 X 0.30 | 3.30 | 0.95 | 5.20 | 3.39 | 6.9 |
| 10 | 78 X 0.40 | 4.20 | 1.10 | 6.40 | 1.95 | 11 |
| 16 | 119 X 0.40 | 5.20 | 1.20 | 7.60 | 1.24 | 17 |
| 25 | 182 X 0.40 | 6.70 | 1.35 | 9.40 | .795 | 25 |
| 35 | 266 X 0.40 | 7.90 | 1.45 | 10.80 | .565 | 36 |
| 50 | 378 X 0.40 | 9.40 | 1.55 | 12.50 | .393 | 50 |
| 70 | 348 X 0.50 | 11.50 | 1.65 | 14.80 | .277 | 71 |
| 95 | 444 X 0.50 | 12.9 | 1.80 | 16.50 | .210 | 90 |
| 120 | 551 X 0.51 | 15.00 | 1.85 | 18.70 | .171 | 111 |
| PROPERTIES | EXAR® 155 | |
| Physical: | ||
| Temperature Rating | 155 °C | |
| Voltage Rating (Vrms) | 450/750 V AC 0.25mm2 – 0.35mm2
600/1000 V AC 0.50mm2 – 95mm2 |
|
| Flexibility - 7 days @ 180 °C | Passes | |
| Cold Bend - 4h @ -65°C | Passes | |
| Room Temperature UL Abrasion | 2400 cycles | |
| Shore “A” Hardness | 95 | |
| Shore “D” Hardness | 42 | |
| Bend Radius | 3 X overall diameter 0.25mm2 – 35mm2
4 X overall diameter 35mm2 – 95mm2 |
|
| Tensile Strength: | ||
| Unaged | 2000 PSI | |
| Retention after 7 days @ 180 °C | 100% | |
| Elongation: | ||
| Unaged | 250% | |
| Retention after 7 days @ 180 °C | 95% | |
| Flame Test: | ||
| UL Horizontal | Passes 0.25mm2 – 2.5mm2 | |
| UL VW-1 | Passes 4.0mm2 – 95mm2 | |
| IEEE Std. 383-1974 | Passes 4.0mm2 – 95mm2 | |
| Chemical Resistance | ||
| Acetone | Swell @23°C/24h | 5-10% |
| Acid – H2SO4 S.G. 1.260 5% | Swell @23°C** | <1% |
| Engine Oil – ASTM D-471 IRM-902 | Swell @50°C** | < 2 % |
| Benzene | Swell @23°C/24h | Not recommended |
| Epoxy | Swell @23°C/24h | <5% |
| Gasoline – ASTM D-471 Fuel C | Swell @23°C** | <1% |
| Methanol | Swell @23°C** | <1% |
| Toluene | Swell @23°C/24h | Not recommended |
| Xylene | Swell @23°C/24h | Not recommended |
| Electrical: | ||
| Dielectric Constant | 3.1 | |
| Dielectric breakdown strength (Vrms) | 6,000 | |
| Oxygen Index: | 25 | |
| Gamma Radiation Resistance – Total: | ||
| Integral dose (Cobalt 60 @ a rate of less than 1 megarad/hr.) | 200 megarads | |