EXRAD® 180 ISO Class E 175°C Thin Wall Powertrain Wire
EXRAD® 180 is a high performance wire which meets the requirements of ISO 6722-1 Class E 175°C thin wall wire. It is an irradiation cross-linked fluoropolymer with impressive properties at a lower price. EXRAD 180 is rated at 175°C, but it survives temperatures to 250°C and higher for short periods of time. It is safer in overload conditions because it will not melt.
- High Temperature Rating: 175°C
- Low Temperature Rating: -40°C
- Voltage Rating: 60V
- Flame Resistance: VW-1
- Oil Temperature Rating: 130°C
- Ultraviolet Resistance: Yes
- Radiation Resistance: No
- Flexibility Rating: 3
- Fluid Resistance Rating: 5
- Cut-Through Resistance Rating: 5
Specifications
|
Product Number |
Standard
Conductors Bare Copper |
Nominal
Conductor Diameter (mm) |
Nominal
Insulation Thickness (mm) |
Nominal
Final Diameter mm |
Finished
Weight (kg/100m) |
| EXRAD-180TW-0.22 | 0.22mm2 7/.20mm | 0.61 | 0.26 | 1.15 +/-.05 | 0.3 |
| EXRAD-180TW-0.35 | 0.35mm2 7/.27mm | 0.76 | 0.27 | 1.2 +/-.05 | 0.5 |
| EXRAD-180TW-0.50 | 0.50mm2 19/.18mm | 0.89 | 0.28 | 1.5 +/-.1 | 0.8 |
| EXRAD-180TW -0.75 | 0.75mm2 19/.22mm | 1.08 | 0.30 | 1.8 +/-.1 | 1.1 |
| EXRAD-180TW -1.00 | 1.00mm2 19/.25mm | 1.22 | 0.30 | 2.0 +/-.1 | 1.3 |
| EXRAD-180TW -1.50 | 1.50mm2 19/.32mm | 1.57 | 0.30 | 2.3 +/-.1 | 1.8 |
| EXRAD-180TW -2.50 | 2.50mm2 37/.29mm | 1.98 | 0.35 | 2.85 +/-.15 | 2.9 |
| EXRAD-180TW -4.00 | 4.00mm2 37/.37mm | 2.50 | 0.40 | 3.55 +/-.15 | 4.3 |
| ISO 6722-1 Class E Thin Wall | Exrad 180 | |||
| Requirement | Typical Results (2.5mm2 Sample) | Results | ||
| 5 .7 | Insulation Volume Resistivity | 109 Ω/mm min. | 4.1 x 1013 Ω/mm | Pass |
| 5.8 | Pressure at High Temperature | ‘1.1N @ 175oC no dielectric breakdown | No breakdown | Pass |
| 5.9 | Strip Force / Adhesion | Per customer agreement | 49N | N/A |
| 5.10 | Low Temperature Winding | 3 tns 2.5kg - 40oC no dielectric breakdown | No dielectric breakdown,
No cracking |
Pass |
| 5.11 | Impact | 100gm @-40oC no breakdown | No breakdown, | Pass |
| 5.12.4.1 | Sandpaper Abrasion | .5kg 250mm min. | 790mm | Pass |
| 5.12.4.2 | Scrape Abrasion | Per Customer Agreement | 2072 | Pass |
| 5.13 | Long-Term Heat Aging | 175oC 3000 hours | No breakdown, no cracks | Pass |
| 5.15 | Thermal Overload | 225oC 6 hours | No breakdown, no cracks | Pass |
| 5.16 | Shrinkage by heat | 2mm max. 150oC | No shrinkage, | Pass |
| 5.17 | Fluid Compatibility | Gasoline 15% max. | 0% | Pass |
| Diesel Fuel 15% max. | 0% | Pass | ||
| Engine Oil 15% max. | 0% | Pass | ||
| Ethanol 15% max. | 0% | Pass | ||
| Power Steering 30% max | 0% | Pass | ||
| Automatic Transmission 25% max | 0% | Pass | ||
| Engine Coolant 15% max | 0% | Pass | ||
| Battery Acid no breakdown | No breakdown, | Pass | ||
| 5.19 | Ozone Resistance | 45°C 85% Relative Humidity, 70 hours, Ozone 50 +/- 5 pphm 1kV 1 min. (no breakdown) | No breakdown, | Pass |
| 5.20 | Resistance to hot water | not less than 105 Ω-mm | 1X 1011Ω-mm | Pass |
| 5.21 | Temperature and Humidity Cycling | 40 - 8 hours cycles -40oC and 125oC 80 -100% relative humidity | No dielectric breakdown, no cracks | Pass |
| 5.22 | Resistance to Flame | 70 sec. max. 50mm unburned | 8 sec. after burn | Pass |