EXRAD® 180 Powertrain Metric Thinwall 150C
EXRAD® 180 is a high performance wire which meets the requirements of ISO 6722-1 Class D thin wall wire. It is an irradiation cross-linked fluoropolymer with impressive properties at a lower price. EXRAD 180 is rated at 175°C, but it survives temperatures to 250°C and higher for short periods of time. It is safer in overload conditions because it will not melt.
EXRAD 180 creates opportunities to eliminate unnecessary and expensive convolute tubing, tapes and heat shields that protect inferior wire systems. EXRAD 180 meets or exceeds the ISO 6722-1 standards that are commonly used in Europe and now in use in North American vehicles. It performs very well high-temperature fluid conditions in transmissions and engines
EXRAD180 processes very well on automated high speed cut and strip equipment. The end result is an automotive wire ideally suited to applications where heat protection, long life and less expensive wiring harnesses are required.
- High Temperature Rating: 150°C
- Low Temperature Rating: -40°C
- Voltage Rating: 60V
- Flame Resistance: FT-1
- Oil Temperature Rating: 130°C
- Ultraviolet Resistance: Yes
- Radiation Resistance: No
- Flexibility Rating: 3
- Fluid Resistance Rating: 5
- Cut-Through Resistance Rating: 5
Specifications
|
Product Number |
Standard
Conductors Bare Copper |
Nominal
Conductor Diameter (mm) |
Nominal
Insulation Thickness (mm) |
Nominal
Final Diameter mm |
Finished
Weight (kg/100m) |
| EXRAD-180UW-0.22 | 0.22mm2 7/.20mm | 0.61 | 0.26 | 1.15 +/-.05 | 0.3 |
| EXRAD-180UW-0.35 | 0.35mm2 7/.27mm | 0.76 | 0.27 | 1.2 +/-.05 | 0.5 |
| EXRAD-180UW-0.50 | 0.50mm2 19/.18mm | 0.89 | 0.28 | 1.5 +/-.1 | 0.8 |
| EXRAD-180UW -0.75 | 0.75mm2 19/.22mm | 1.08 | 0.30 | 1.8 +/-.1 | 1.1 |
| EXRAD-180UW -1.00 | 1.00mm2 19/.25mm | 1.22 | 0.30 | 2.0 +/-.1 | 1.3 |
| EXRAD-180UW -1.50 | 1.50mm2 19/.32mm | 1.57 | 0.30 | 2.3 +/-.1 | 1.8 |
| EXRAD-180UW -2.50 | 2.50mm2 37/.29mm | 1.98 | 0.35 | 2.85 +/-.15 | 2.9 |
| EXRAD-180UW -4.00 | 4.00mm2 37/.37mm | 2.50 | 0.40 | 3.55 +/-.15 | 4.3 |
| ISO 6722-1 Class E EXRAD 180 | |||
| Section | Description | Requirement | Typical Results (2.5mm2 Sample) |
| 5.7 | Insulation Volume Resistivity | 109 Ω /mm min. | 9.211 1013 Ω/mm, Pass |
| 5.8 | Pressure at High Temperature | ‘1.1N @150°C No dielectric breakdown | No breakdown Pass |
| 5.9 | Strip Force / Adhesion | Per customer agreement | 49N Pass |
| 5.10 | Low Temperature Winding | 3 tns 2.5kg - 40oC no dielectric breakdown | No dielectric breakdown,
No cracking, Pass |
| 5.11 | Impact | 100gm @-40oC no breakdown | No breakdown, Pass |
| 5.12.4.1 | Sandpaper Abrasion | .5kg 250mm min | 943mm Pass |
| 5.12.4.2 | Scrape Abrasion | Per customer agreement | 2072 cycles Pass |
| 5.13 | Long-Term Heat Aging | 175oC 3000 hours | No breakdown, no cracks Pass |
| 5.15 | Thermal Overload | 200oC 6 hours | No breakdown, no cracks, Pass |
| 5.16 | Shrinkage by heat | 2mm max. 150oC | No shrinkage, Pass |
| 5.17 | Fluid Compatibility | ||
| Gasoline 15% max. | 0% Pass | ||
| Diesel Fuel 15% max. | 0% Pass | ||
| Engine Oil 15% max. | 0% Pass | ||
| Ethanol 15% max. | 0% Pass | ||
| Power Steering 30% max | 0% Pass | ||
| Automatic Transmission 25% max. | 0% Pass | ||
| Engine Coolant 15% max | 0% Pass | ||
| Battery Acid No breakdown | No breakdown, Pass | ||
| 5.19 | Ozone Resistance | 45oC 85% Relative Humidity 70 hours, Ozone 50 +/- 5 pphm
1kV 1 min. (no breakdown) |
No breakdown, Pass |
| 5.20 | Resistance to hot water | Not less than 10-5 ohm-mm | 1.82X1013 ohm-mm Pass |
| 5.21 | Temperature and Humidity Cycling | 40 - 8 hours cycles -40oC and 125oC 80 -100% relative humidity | No dielectric breakdown,
No cracking, Pass |
| 5.22 | Resistance to Flame Propagation | 70 sec. max. 50mm unburned | 8 sec. after burn, Pass |