EXRAD® 180B ISO 6722-1 Class D Thin Wall TC Anti-Capillary Wire

    Product features:
  • Tin Copper
  • Engines and Transmissions
  • Fluid Blocking / Anti-capillary

EXRAD® 180B is a high performance fluid blocking / anti-capillary wire built to handle the high temperature fluid environments in engines and transmissions. EXRAD 180B is extremely fluid resistant at temperatures up to 150°C and meets the requirements of ISO 6722-1 150°C thin wall.  It is an irradiation cross-linked fluoropolymer with impressive properties at a lower price. EXRAD 180B has a custom-engineered silicone blocked conductor to prevent moisture and fluids from wicking through the wiring system.

EXRAD 180B is an automotive anti-cap wire ideally suited for applications where fluid blocking, heat protection, long life and less expensive wiring harnesses are required.  ROHS and CE Compliant.

  • High Temperature Rating: 180°C
  • Low Temperature Rating: -55°C
  • Voltage Rating: 60V
  • Flame Resistance: VW-1
  • Oil Temperature Rating: 130°C
  • Ultraviolet Resistance: Yes
  • Radiation Resistance: No
  • Flexibility Rating: 3
  • Fluid Resistance Rating: 5
  • Cut-Through Resistance Rating: 5

Specifications

 

Product

Number

 

Standard

Conductors

Tin Copper

Nom.

Conductor

Diameter

              mm

Nom.

Insulation

Thickness

             mm

 

Nom.

OD

 mm

 

Finished

Weight

(kg/100m)

EXRAD-180BW-0.50         0.50mm2 19/.18mm               0.89             0.28       1.5 +/-.1 0.8
EXRAD-180BW -0.75         0.75mm2 19/.22mm               1.08             0.30       1.8 +/-.1 1.1
EXRAD-180BW -1.00         1.00mm2 19/.25mm               1.22             0.30       2.0 +/-.1 1.3
EXRAD-180BW -1.50         1.50mm2 19/.32mm               1.57             0.30       2.3 +/-.1 1.8
Section Description Requirement Typical
Results (2.5mm2
Sample)
5.7 Insulation
Volume Resistivity
109
Ω /mm min.
4.1
1013
Ω /mm, Pass
5.8 Pressure
at High Temperature
1.1N
@150oC
no dielectric breakdown
no
breakdown Pass
5.9 Strip
Force / Adhesion
Per
customer agreement
49N
Pass
5.10 Low
Temperature Winding
3
tns 2.5kg - 40oC
no dielectric breakdown
no
dielectric breakdown,no
cracking, Pass
5.11 Impact 100gm
@-40oC
no breakdown
no
breakdown, Pass
5.12.4.1 Sandpaper
Abrasion
.5kg
250mm min
790mm,
Pass
5.12.4.2 Scrape
Abrasion
Per
customer agreement
2072,
Pass
5.13 Long-Term
Heat Aging
175oC
3000 hours
no
breakdown, no cracks Pass
5.15 Thermal
Overload
200oC
6 hours
no
breakdown, no cracks, Pass
5.16 Shrinkage
by heat
2mm
max. 150oC
no
shrinkage, Pass
5.17 Fluid
Compatibility
Gasoline
15% max.
0%
Pass
Diesel
Fuel 15% max.
0%
Pass
Engine
Oil 15% max.
0%
Pass
Ethanol
15% max.
0%
Pass
Power
Steering 30% max
0%
Pass
Automatic
Transmission 25% max.
0%
Pass
Engine
Coolant 15% max
0%
Pass
Battery
Acid no breakdown
no
breakdown, Pass
5.19 Ozone
Resistance
45oC
85% Relative Humidity 70 hours, Ozone 50 +/- 5 pphm1kV
1 min. (no breakdown)
no
breakdown, Pass
5.20 Resistance
to hot water
not
less than 10-5 ohm-mm
1
X1011
ohm-mm Pass
5.21 Temperature
and Humidity Cycling
40
- 8 hours cycles -40oC
and 125oC
80 -100% relative humidity
no
dielectric breakdown,no
cracking, Pass
5.22 Resistance
to Flame Propagation
70
sec. max. 50mm unburned
8
sec. after burn, Pass