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EXRAD™ XLE 150 SAE

EXRAD™ XLE high performance battery cable designed specifically for the utmost flexibility and long life. EXRAD XLE 600/1000 volt cable is suited to meet the demands of Electric and Hybrid vehicles. As engine compartments grow smaller, wire routings become more complicated, and operating temperatures get hotter under the hood. EXRAD XLE battery cable fulfills these demands.

EXRAD XLE 600/1000 volt cable is an irradiated cross-linked elastomer insulation, able to withstand temperatures of 240°C and higher. It has excellent resistance to oil and other fluids at temperatures exceeding 110°C. Thinner and lighter than other conventional cables, it is flexible enough for easy routing yet tough enough to withstand the roughest environments.

The end result is an automotive wire ideally suited to applications where a combination performance is required. Save money and reduce weight by shortening the cable length. through twists and turns where other battery cables will not.

  • High Temperature Rating: 150°C
  • Low Temperature Rating: -70°C
  • Voltage Rating: 600/1000V
  • Flame Resistance: FT-4
  • Oil Temperature Rating: 90°C
  • Ultraviolet Resistance: Black
  • Radiation Resistance: No
  • Flexibility Rating: 5
  • Fluid Resistance Rating: 4
  • Cut-Through Resistance Rating: 3

Specifications

 

Product

Number

 Standard

Conductors

Bare Copper

 Nom.  Conductor

Diameter

      in.         mm.

  Nom. Insulation

Thickness

      in.         mm.

 Nom. Finished

Diameter

      in.           mm.

 Min Bend

Radius

in.      mm

 Nom.

Weight

(lbs/mft)

 Ampacity

(40°C

Free Air)
600V
  EXRAD-XLE6-10X      10 (105/30)   .112         2.84     .025        .64      .162       4.11 .49      12.33 35.0 80
1000V
    EXRAD-XLE6-8X       8 (133/29)   .166         4.22     .035        .89      .236       5.99 .71      17.97 66.0 106
    EXRAD-XLE6-6X      6 (133/27)   .195         4.95     .035        .89      .265       6.73 .80      20.19 97.0 155
    EXRAD-XLE6-4X      4 (133/25)   .242         6.15     .035        .89      .312       7.92 .94      23.76 152.0 190
    EXRAD-XLE6-2X      2 (665/30)   .318         8.08     .040      1.02      .398     10.10 1.20    30.30 241.0 255
    EXRAD-XLE6-1X      1 (779/30)   .346         8.79     .055      1.40      .456     11.58 1.37    34.74 272.0 293
EXRAD-XLE6-1/0X   1/0 (1007/30)   .390         9.91     .055      1.40      .500     12.70 1.50    38.10 358.0 339
EXRAD-XLE6-2/0X   2/0 (1254/30)   .438       11.13     .060      1.52      .558     14.17 1.68    42.51 464.0 390
EXRAD-XLE6-3/0X   3/0 (1615/30)   .475       12.07     .060      1.52      .595     15.11 1.90    47.00 571.0 451
EXRAD-XLE6-4/0X   4/0 (2107/30)   .602       15.29     .060      1.52      .722     18.33 2.17    54.99 751.0 529

Property / Attribute		 SAE
J1127/1654 STX
Req.		 EXRAD XLE
2 AWG
Typical Performance
Dielectric Strength        
Dielectric Test AC Dielectric Test

SAE J1654 2012-10 1000 volts rated

 3000 volts AC, 35 min. Pass
Spark Test 10,000 Volts AC NA 100% Pass
Flame Resistance        
Flame Test Maximum time after burn 70 Sec 0 sec
Thermal Performance        
Cold Bend 4 hours at temperature no cracks / breakdown  ISO 6722 -400C Pass
Temperature Rating 240 Hours heat aging ISO 6722 10.2 1750C Pass
Temperature Rating 3000 Hours 1500C Pass
Mechanical Properties        
Tensile Minimum psi 1600 2530
Elongation Minimum % 200 510
Abrasion Sand Paper Resistance Length  in. 4lb NA 151
Fluids        
Engine Oil ASTM D471, IRM-902 50 +/-3 0C 15% Max. .15%
Gasoline ASTM D471 Ref. Fuel C 23 +/-5 0C 15% Max. 11.1%
Ethanol 85% Ethanol + 15% ASTM D471, Ref. Fuel C 23 +/-5 0C 15% Max. <1%
Diesel Fuel ASTM D471, 90% IRM-903 + 10% p-xylene 50 +/-3 0C 15% Max. 0%
Power Steering ASTM D471, IRM-903 50 +/-3 0C 30% Max. 1.70%
Auto Transmission Dexron III 50 +/-3 0C 25% Max. 1%
Auto Transmission Dexron VI 50 +/-3 0C 25% Max. 2.2%
Engine Coolant 50% Ethylene Glyco + 50% distilled Water 50 +/-3 0C 15% Max. 0%
Battery Acid H2SO4 Specific Gravity = 1.260 +/- .005 23 +/-5 0C 5% Max. 1.5%
Hot Water 2.5 m in 850C Salt Sol. for 5 seven day cycles. IR >109 Ω*mm, pass 1 Kv dielectric Jacket >109 Ω*mm, Passed    Dielectric