EXRAD® XLE 200 ISO Thick-Wall Shielded Battery Cable

    Product features:
  • ISO 6722-1 Class F
  • Very Flexible
  • Fluid and UV Resistant

EXRAD® XLE 200 ISO 6722-1 thick-wall shielded battery cable combines high temperature performance, great flexibility and ruggedness for high voltage applications. This next generation of XLE is a high performance irradiation cross-linked fluoro-elastomer able to withstand temperatures of 275°C and higher.  This robust and fluid resistant insulation allows for lower weight and less space. This cable has natural UV resistance unlike most cross-linked polyolefins.

The EXRAD XLE 200 high flex conductor and insulation are designed to be thinner and lighter than other high voltage cables. It is extremely flexible for easy routing in tight confined areas, yet tough enough to withstand the most extreme environments. EXRAD XLE 200 can be routed through twists and turns where other cables can not.

EXRAD XLE 200 cables are ideally suited to applications, especially conventional, hybrid and electric vehicles, where a combination of flexibility, long life and performance is required. ROHS and CE Compliant.

  • High Temperature Rating: 200°C
  • Low Temperature Rating: -70°C
  • Voltage Rating: 1000V
  • Flame Resistance: FT-1
  • Oil Temperature Rating: 130°C
  • Ultraviolet Resistance: Yes
  • Radiation Resistance: No
  • Flexibility Rating: 5
  • Fluid Resistance Rating: 5
  • Cut-Through Resistance Rating: 4

Specifications

                                                          Product       Number Standard Conductor                 

Bare Copper

Nom.        Conductor Diameter mm.  Nom         Primary   Diameter   mm. Nom. Shield Diameter    mm. Nom. Shield Coverage Nom.  Final Diameter  mm. Min.    Static        Bend        Radius       mm. Nom.       Finished Weight      (kg/KM) Conductor Resistance        per KM
EXRAD –200KW-6    6mm² (84/.30) 2.92 4.8 .26 95% 7.5 23 98 3.01
EXRAD –200KW-10    10mm² (80/.40) 3.99 6.2 6.77 95% 9.6 29 163 1.78
EXRAD –200KW-12    12mm² (154/.32) 4.88 7.0 7.57 95% 10.5 32 191 1.47
EXRAD –200KW-16    16mm² (105/.45) 5.53 8.0 8.57 95% 11.6 35 272 1.13
EXRAD –200KW-25    25mm² (798/.20) 6.98 9.6 10.47 95% 13.9 56 334 0.72
EXRAD –200KW-35    35mm² (551/.28) 8.12 10.6 11.17 95% 15.1 61 438 0.52
EXRAD –200KW-40    40mm² (494/.32) 8.89 11.8 12.37 95% 15.9 65 521 0.47
EXRAD –200KW-50    50mm² (798/.28) 9.91 12.5 13.07 95% 17.1 72 618 0.36
EXRAD –200KW-70    70mm² (1140/.28) 11.83 14.5 15.22 95% 19.3 87 870 0.26
EXRAD –200KW-95    95mm² (1957/.25) 13.2 17.0 17.72 95% 21.8 98 1150 0.19
EXRAD –200KW-120   120mm² (2442/.25) 14.78 18.7 19.42 95% 23.5 110 1411 0.15
Section Description Requirement Typical Results (25mm2 Sample)
5.1 Outside Cable Diameter 10.4 max. 9.6mm Pass
5.2 Insulation Thickness 0.52mm min. 1.30mm Pass
5.3 Conductor Diameter 7.2mm max. 6.93mm Pass
5.4 Conductor Resistance 0.46 mΩ/m @20°C max. 0.45 mΩ/m Pass
5.5 Withstand Voltage 600V  5kV for 5 minutes No dielectric breakdown Pass
5.6 Insulation Faults Spark test @ 12.5kV No faults Pass
5.7 Insulation Volume Resistivity 109 Ω /mm min. 8.52 1015 Ω/mm Pass
5.8 Pressure at High Temperature ‘0.8N @180oC no dielectric breakdown no breakdown Pass
5.9 Strip Force / Adhesion Per customer agreement NA NA
5.10 Low Temperature Winding 3 turns 2.5kg - 40oC no dielectric breakdown No dielectric breakdown,        no cracking, Pass
5.11 Impact 300gm @-15oC no breakdown No breakdown, Pass
5.12.4.1 Sandpaper Abrasion NA NA Pass
5.12.4.2 Scrape Abrasion NA NA Pass
5.13 Long-Term Heat Aging 200oC 3000 hours No breakdown, no cracks Pass
5.15 Thermal Overload 250oC 6 hours No breakdown, no cracks, Pass
5.16 Shrinkage by heat 2mm max. 150oC No shrinkage, Pass
5.17 Fluid Compatibility Gasoline 15% max. 1.2% Pass
Diesel Fuel 15% max. 0.3% Pass
Engine Oil 15% max. 0.4% Pass
Ethanol 15% max. 0.0% Pass
Power Steering 30% max 0.2% Pass
Automatic Transmission 25% max 0.6% Pass
Engine Coolant 15% max 0.2% Pass
Battery Acid no breakdown No breakdown, Pass
5.19 Ozone Resistance 45oC 85% Relative Humidity 70 hours, Ozone 50 +/- 5 pphm    1kV 1 min. (no breakdown) No breakdown, Pass
5.20 Resistance to hot water not less than 10-9  Ω-mm 5.31X 10-14  Ω-mm Pass
5.21 Temperature and Humidity Cycling 40 - 8 hours cycles -40oC and 125oC 80 -100% relative humidity No dielectric breakdown, no cracking, Pass
5.22 Resistance to Flame 70 sec. max. 50mm unburned 1 .8 sec. after burn Pass