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EXRAD® XLE 200 ISO Thick-Wall Battery Cable

    Product features:
  • ISO 6722-1 Class F Thick Wall
  • 200°C 1000V

EXRAD® XLE 200 ISO 6722-1 thick wall battery cable is designed specifically to handle the higher voltage and electrical currents required by today’s hybrid and battery power vehicles.

EXRAD XLE 200 IS0 6722-1 battery cables have an irradiated cross-linked fluoro-elastomer insulation able to withstand temperatures of 240°C and higher. The EXRAD high flex conductor and insulation are designed to be thinner and lighter than other high voltage cables. It is extremely flexible for easy routing in tight confined areas, yet tough enough to withstand the roughest environments. EXRAD XLE 200 can be routed through twists and turns where other cables can not. Save money and reduce weight by shortening the cable length.

The end result is the EXRAD XLE 200 wire is ideally suited to applications, especially conventional, hybrid and electric vehicles where a combination of flexibility, long life and performance is required.  ROHS and CE Compliant.

  • High Temperature Rating: 200°C
  • Low Temperature Rating: -55°C
  • Voltage Rating: 1000V
  • Flame Resistance: FT-1
  • Oil Temperature Rating: 150°C
  • Ultraviolet Resistance: Yes
  • Radiation Resistance: No
  • Flexibility Rating: 4
  • Fluid Resistance Rating: 5
  • Cut-Through Resistance Rating: 4

Specifications

 

Product Number

  

Std. Conductors

(Bare Copper)

 Nominal

Conductor OD

       mm.            in.

  Nom. Insulation

Thickness

    mm.          in.

 Nom. Finished

OD

    mm.         in.

 Min. Static

Bend  Radius

mm.        in.

 Finished

Weight

(Kg/KM)

 Conductor Resistance       Ω per KM    at 20°C
EXRAD –200K-6      6.0mm² (84/.30)     2.92        .115 1.06         .042   4.80       .189 24       1.0   68 3.01
EXRAD –200K-10    10mm² (80/.40)     3.99        .157 1.06         .042   6.20       .244 31       1.3 112 1.78
EXRAD –200K-12    12mm² (154/.32)     4.88        .192 1.06         .042   7.00       .276 35      1.4 134 1.47
EXRAD –200K-16    16mm² (105/.46)     5.21        .205 1.24         .049   8.00       .314 40       1.6 208 1.13
EXRAD –200K-20    20mm² (247/.32)     6.17        .243 1.24         .049   8.60       .339 43       1.7 216 0.91
EXRAD –200K-25    25mm² (798/.20)     6.85        .269 1.24         .049   9.90       .390 50       2.0 261 0.72
EXRAD –200K-35    35mm² (551/.28)     8.12        .320 1.24         .049 10.60       .417 53       2.1 356 0.52
EXRAD –200K-40    40mm² (494/.32)     8.89        .350 1.27         .050 11.80       .464 59       2.3 419 0.47
EXRAD –200K-50    50mm² (798/.28)     9.91        .385 1.55         .061 12.90       .508 63       2.5 509 0.36
EXRAD –200K-70    70mm² (1140/.28)   11.83       .466 1.55         .061 14.93       .588 87       3.4 711 0.26
EXRAD –200K-95    95mm² (1938/.25)   13.20        .519 1.60         .063 16.40      .646 102      4.1 998 0.19
EXRAD –200K-120   120mm² (2442/.25)   15.24        .600 1.60         .063 18.44      .726 112      4.5 1211 0.15
Section Description Requirement Typical Results (25mm2 Sample)
5.1 Outside Cable Diameter 8.70 max. 8.61mm Pass
5.2 Insulation Thickness 0.52mm min. 0.78mm Pass
5.3 Conductor Diameter 7.2mm max. 6.93mm Pass
5.4 Conductor Resistance 0.46 mΩ/m @20oC max. 0.45 mΩ/m Pass
5.5 Withstand Voltage 600V  5kV for 5 minutes No Dielectric Breakdown Pass
5.6 Insulation Faults Sparktest @ 12.5kV No faults Pass
5.7 Insulation Volume Resistivity 109 Ω /mm min. 8.52 1015 Ω/mm Pass
5.8 Pressure at High Temperature ‘0.8N @180oC no dielectric breakdown No breakdown Pass
5.9 Strip Force / Adhesion Per customer agreement N/A N/A
5.10 Low Temperature Winding 3 turns 2.5kg - 40oC no dielectric breakdown No dielectric breakdown,  no cracking, Pass
5.11 Impact 300gm @-15oC no breakdown No breakdown, Pass
5.12.4.1 Sandpaper Abrasion N/A N/A Pass
5.12.4.2 Scrape Abrasion N/A N/A Pass
5.13 Long-Term Heat Aging 200oC 3000 hours No breakdown, no cracks Pass
5.15 Thermal Overload 250oC 6 hours No breakdown, no cracks, Pass
5.16 Shrinkage by heat 2.0mm max. 150oC No shrinkage, Pass
5.17 Fluid Compatibility Gasoline 15% max. 1.2% Pass
Diesel Fuel 15% max. 0.3% Pass
Engine Oil 15% max. 0.4% Pass
Ethanol 15% max. 0.0% Pass
Power Steering 30% max 0.2% Pass
Automatic Transmission 25% max 0.6% Pass
Engine Coolant 15% max 0.2% Pass
Battery Acid, No Breakdown No Breakdown Pass
5.19 Ozone Resistance 45oC 85% Relative Humidity 70 hours, Ozone 50 +/- 5 pphm    1kV 1 min. (no breakdown) No Breakdown Pass
5.20 Resistance to hot water not less than 10-9  Ω-mm 5.31x 10-14  Ω-mm Pass
5.21 Temperature and Humidity Cycling 40 x 8 hour cycles -40oC and 125oC, 80 -100% relative humidity No dielectric breakdown, no cracking Pass
5.22 Resistance to Flame 70 sec. max. 50mm unburned 1 .8 sec. after burn Pass