EXRAD® XLE200 AWG Fluid Blocking Powertrain
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Product features:
- 250C
- Engines and Transmissions
- Highly Fluid Resistant
EXRAD® XLE200 is a very high performance fluid blocking wire built to handle the high temperature fluid environments in engines and transmissions. It is an irradiation cross-linked fluoroelastomer with impressive properties including great flexibility. EXRAD XLE200 is extremely fluid resistant even at temperatures up to 150°C. EXRAD XLE200 is rated at 200°C, but it survives temperatures to 275°C and higher for short periods of time. It is safer in overload conditions, because it will not melt. EXRAD XLE200 has a custom-engineered silicone blocked conductor to prevent moisture and other fluids to wick through the wiring system.
Given today’s longer warranties, you need a wire that will last longer than ever before. New standards are now requiring 10,000 hour heat age tests. EXRAD XLE200 has an expected life of 96,000 hours at 150°C.
EXRAD XLE200 processes very well on automated high speed cut and strip equipment. The end result is an automotive wire ideally suited in applications where heat protection, high temperature fluid resistance, fluid blocking, long life and high performing wiring harness are required.
- High Temperature Rating: 200°C
- Low Temperature Rating: -50°C
- Voltage Rating: 60V
- Flame Resistance: VW-1
- Oil Temperature Rating: 130°C
- Ultraviolet Resistance: Yes
- Flexibility Rating: 4
- Fluid Resistance Rating: 5
- Cut-Through Resistance Rating: 4
Specifications
|
Product Number |
Standard
Conductors
BC or TC |
Nom.
Conductor Diameter in. mm. |
Nom.
Insulation Thickness in. mm. |
Nom.
Finished Diameter in. mm. |
Finished Weight (lbs/mft) |
| EXRAD-200XBT-24XX | 24 (7/32) | .024 .61 | .016 .41 | .054 1.37 | 2.91 |
| EXRAD-200XBT-22XX | 22 (7/30) | .031 .79 | .016 .41 | .063 1.60 | 3.96 |
| EXRAD-200XBT-20XX | 20 (7/28) | .038 .97 | .016 .41 | .070 1.78 | 5.58 |
| EXRAD-200XBT-18XX | 18 (19/30) | .049 1.19 | .016 .41 | .081 1.98 | 7.34 |
| EXRAD-200XBT-16XX | 16 (19/29) | .057 1.45 | .016 .41 | .089 2.26 | 10.25 |
| ISO 6722-1 Class F Thin wall EXRAD XLE200 | |||
| Section | Description | Requirement | Typical Results (0.5mm2 Sample) |
| 5.7 | Insulation Volume Resistivity | 109 Ω /mm min. | 1.39 1015 Ω /mm, Pass |
| 5.8 | Pressure at High Temperature | ‘1.1N @ 200oC no dielectric breakdown | No breakdown Pass |
| 5.9 | Strip Force / Adhesion | Per customer agreement | 56N Pass |
| 5.10 | Low Temperature Winding | 3 tns 0.5kg - 40oC
no dielectric breakdown |
No dielectric breakdown,
No cracking, Pass |
| 5.11 | Impact | 100gm @-40oC no breakdown | No breakdown Pass |
| 5.12.4.1 | Sandpaper Abrasion | .2kg 300mm min | 672mm Pass |
| 5.12.4.2 | Scrape Abrasion | Per customer agreement | 357 Pass |
| 5.13 | Long-Term Heat Aging | 200oC 3000 hours | No breakdown, no cracks Pass |
| 5.15 | Thermal Overload | 250oC 6 hours | No breakdown, no cracks Pass |
| 5.16 | Shrinkage by heat | 2mm max. 150oC | No shrinkage Pass |
| 5.17 | Fluid Compatibility | ||
| Gasoline 15% max. | 1% Pass | ||
| Diesel Fuel 15% max. | 1% Pass | ||
| Engine Oil 15% max. | 1% Pass | ||
| Ethanol 15% max. | 0% Pass | ||
| Power Steering 30% max | 1% Pass | ||
| Automatic Transmission 25% max. | 1% Pass | ||
| Engine Coolant 15% max | 0% Pass | ||
| Battery Acid no breakdown | No breakdown Pass | ||
| 5.19 | Ozone Resistance | 45oC 85% Relative Humidity 70 hours, Ozone 50 +/- 5 pphm
1kV 1 min. (no breakdown) |
No breakdown Pass |
| 5.20 | Resistance to hot water | Not less than 10-5 ohm-mm | 9.28X1012 ohm-mm Pass |
| 5.21 | Temperature and Humidity Cycling | 40 - 8 hours cycles -40oC and 125oC 80 -100% relative humidity | No dielectric breakdown,
No cracking Pass |
| 5.22 | Resistance to Flame Propagation | 70 sec. max. 50mm unburned | 1 sec. after burn Pass |