EXRAD® 150UT ISO 6722-1 Thin Wall Powertrain Wire
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Product features:
- ISO 6722-1 Class D Thin Wall
- 150°C 60V
EXRAD® 150 UT is a high performance wire which meets the requirements of ISO 6722-1 150°C thin wall. It is an irradiation cross-linked polyolefin with impressive properties. EXRAD 150UT is rated at 150°C, but it survives temperatures to 240°C and higher for short periods of time. It is safer in overload conditions because it will not melt.
EXRAD 150 UT creates opportunities to eliminate unnecessary and expensive convolute tubing, tapes and heat shields that protect inferior wire systems. 150 UT meets or exceeds the ISO 6722-1 standards that are commonly used in Europe and now in use in North American vehicles.
EXRAD150 UT processes very well on automated high speed cut and strip equipment. The end result is an automotive wire ideally suited to applications where heat protection, long life and less expensive wiring harnesses are required. ROHS and CE Compliant.
- High Temperature Rating: 150°C
- Low Temperature Rating: -55°C
- Voltage Rating: 60V
- Flame Resistance: FT-2
- Oil Temperature Rating: 60°C
- Ultraviolet Resistance: Black
- Radiation Resistance: No
- Flexibility Rating: 4
- Fluid Resistance Rating: 4
- Cut-Through Resistance Rating: 4
Specifications
|
Product Number |
Standard
Conductors Bare Copper |
Nom. Dia. Of
Conductor mm |
Insulation
Thickness mm |
Nominal
OD mm |
Finished Weight (kg/100m) |
| EXRAD-UT-0.35 | 0.35mm2 7/.25mm | 0.78 | 0.28 | 1.3 +/-.1 | 0.7 |
| EXRAD-UT-0.50 | 0.50mm2 19/.18mm | 0.89 | 0.28 | 1.5 +/-.1 | 0.7 |
| EXRAD-UT-0.75 | 0.75mm2 19/.22mm | 1.08 | 0.3 | 1.8 +/-.1 | 0.9 |
| EXRAD-UT-1.00 | 1.00mm2 19/.25mm | 1.22 | 0.3 | 2.0 +/-.1 | 1.1 |
| EXRAD-UT-1.50 | 1.50mm2 19/.32mm | 1.57 | 0.3 | 2.3 +/-.1 | 1.6 |
| EXRAD-UT-2.00 | 2.00mm2 19/.36mm | 1.73 | 0.45 | 2.65 +/-.1 | 2.2 |
| EXRAD-UT-2.50 | 2.50mm2 37/.29mm | 1.98 | 0.35 | 2.85 +/-.15 | 2.6 |
| EXRAD-UT-3.00 | 3.00mm2 37/.32mm | 2.12 | 0.4 | 3.25 +/-.15 | 3.36 |
| EXRAD-UT-4.00 | 4.00mm2 37/.38mm | 2.50 | 0.4 | 3.55 +/-.15 | 4.1 |
| ISO 6722-1 Class D Thin Wall | Exrad 150UT | |||
| Requirement | Typical Results (.75mm2 Sample) | Results | ||
| 5 .7 | Insulation Volume Resistivity | 109 Ω/mm min. | 6.43 x 1018 Ω/mm | Pass |
| 5.8 | Pressure at High Temperature | ‘0.8N 150oC no dielectric breakdown | no breakdown | Pass |
| 5.9 | Strip Force / Adhesion | Per customer agreement | 35N | N/A |
| 5.10 | Low Temperature Winding | 3 tns 2.5kg - 40oC no dielectric breakdown | No dielectric breakdown,
No cracking |
Pass |
| 5.11 | Impact | 100gm @-40oC no breakdown | No breakdown | Pass |
| 5.12.4.1 | Sandpaper Abrasion | .2kg 35mm min. | 730mm | Pass |
| 5.12.4.2 | Scrape Abrasion | Per Customer Agreement | 2430mm | Pass |
| 5.13 | Long-Term Heat Aging | 150oC 3000 hours | No breakdown, no cracks | Pass |
| 5.15 | Thermal Overload | 200oC 6 hours | No breakdown, no cracks | Pass |
| 5.16 | Shrinkage by heat | 2mm max. 150oC | No shrinkage, | Pass |
| 5.17 | Fluid Compatibility | Gasoline 15% max. | 1.0% | Pass |
| Diesel Fuel 15% max. | 3.0% | Pass | ||
| Engine Oil 15% max. | 2.0% | Pass | ||
| Ethanol 15% max. | 3.0% | Pass | ||
| Power Steering 30% max | 1.0% | Pass | ||
| Automatic Transmission 25% max | 2.0% | Pass | ||
| Engine Coolant 15% max | 1.0% | Pass | ||
| Battery Acid no breakdown | No breakdown, | Pass | ||
| 5.19 | Ozone Resistance | 45oC 85% Relative Humidity, 70 hours, Ozone 50 +/- 5 pphm 1kV 1 min. (no breakdown) | No breakdown, | Pass |
| 5.20 | Resistance to hot water | Not less than 105 Ω-mm | 5.35X 1014Ω-mm | Pass |
| 5.21 | Temperature and Humidity Cycling | 40 - 8 hours cycles -40oC and 125oC 80 -100% relative humidity | No dielectric breakdown, no cracking | Pass |
| 5.22 | Resistance to Flame | 70 sec. max. 50mm unburned | 8 sec. after burn | Pass |