EXRAD® XLE200 ISO Thinwall Powertrain Wire

    Product features:
  • Irradiation Cross-Linked
  • 200°C 60V
  • ISO 6722-1 Class F Thin Wall

EXRAD® XLE 200 is a high performance wire which meets the requirements of ISO 6722-1 200C thin wall wire. It is an irradiation cross-linked fluoroelastomer with very impressive properties. EXRAD XLE 200 is rated at 200°C, but it survives temperatures to 300°C and higher for short periods of time. It is safer in overload conditions because it will not melt.

EXRAD XLE 200 creates opportunities to eliminate unnecessary and expensive convolute tubing, tapes and heat shields that protect inferior wire systems. EXRAD XLE 200 meets or exceeds the ISO 6722-1 standards that are commonly used in Europe and now in use, in North American vehicles. It performs very well high temperature fluid conditions in transmissions and engines. EXRAD XLE 200 has rubber like flexibility.

EXRAD XLE 200 processes very well on automated high speed cut and strip equipment. The end result is an automotive wire ideally suited to applications where heat protection, long life and less expensive wiring harnesses are required.  ROHS and CE Compliant.

  • High Temperature Rating: 200°C
  • Low Temperature Rating: -50°C
  • Voltage Rating: 60V
  • Flame Resistance: VW-1
  • Oil Temperature Rating: 150°C
  • Ultraviolet Resistance: Yes
  • Radiation Resistance: No
  • Flexibility Rating: 4
  • Fluid Resistance Rating: 5
  • Cut-Through Resistance Rating: 4

Specifications

Product Number

 

Standard
Conductors
Nom. Dia of
Conductor
Insulation
Thickness
Nom.
OD
Finished
Weight
 

 
Bare Copper
mm
mm
mm
(kg/100m)
EXAR-200TW-0.22 0.22mm2 7/.20mm 0.61 0.26 1.15 +/-.05 0.3
EXAR-200TW-0.35 0.35mm2 7/.27mm 0.76 0.27 1.2 +/-.05 0.5
EXAR-200TW-0.50 0.50mm2 19/.18mm 0.89 0.28 1.5 +/-.1 0.8
EXAR-200TW-0.75 0.75mm2 19/.22mm 1.08 0.3 1.8 +/-.1 1.1
EXAR-200TW-1.00 1.00mm2 19/.25mm 1.22 0.3 2.0 +/-.1 1.3
EXAR-200TW-1.50 1.50mm2 19/.32mm 1.57 0.3 2.3 +/-.1 1.8
EXAR-200TW-2.50 2.50mm2 37/.29mm 1.98 0.35 2.85 +/-.15 2.9
EXAR-200TW-4.00 4.00mm2 37/.37mm 2.5 0.4 3.55 +/-.15 4.3

 

ISO 6722-1 Class F Thin wall EXRAD 200
Section Description Requirement Typical Results (0.5mm2 Sample)
5.7 Insulation Volume Resistivity 109 Ω /mm min. 1.39 1015 Ω /mm, Pass
5.8 Pressure at High Temperature ‘1.1N @200°C no dielectric breakdown no breakdown Pass
5.9 Strip Force / Adhesion Per customer agreement 56N Pass
5.10 Low Temperature Winding 3 tns 0.5kg - 40°C no dielectric breakdown no dielectric breakdown, no cracking, Pass
5.11 Impact 100gm @-40°C no breakdown no breakdown, Pass
5.12.4.1 Sandpaper Abrasion .2kg 300mm min 672mm, Pass
5.12.4.2 Scrape Abrasion Per customer agreement 357, Pass
5.13 Long-Term Heat Aging 200°C 3000 hours no breakdown, no cracks Pass
5.15 Thermal Overload 250°C 6 hours no breakdown, no cracks, Pass
5.16 Shrinkage by heat 2mm max. 150°C no shrinkage, Pass
5.17 Fluid Compatibility
Gasoline 15% max. 1% Pass
Diesel Fuel 15% max. 1% Pass
Engine Oil 15% max. 1% Pass
Ethanol 15% max. 0% Pass
Power Steering 30% max 1% Pass
Automatic Transmission 25% max. 1% Pass
Engine Coolant 15% max 0% Pass
Battery Acid no breakdown no breakdown, Pass
5.19 Ozone Resistance 45°C 85% Relative Humidity 70 hours, Ozone 50 +/- 5 pphm 1kV 1 min. (no breakdown) no breakdown, Pass
5.20 Resistance to hot water not less than 10-5 ohm-mm 9.28X1012 ohm-mm Pass
5.21 Temperature and Humidity Cycling 40 - 8 hours cycles -40°C and 125°C 80 -100% relative humidity no dielectric breakdown, no cracking, Pass
5.22 Resistance to Flame Propagation 70 sec. max. 50mm unburned 1 sec. after burn, Pass