EXRAD® ERGOFLEX ISO 19642-5 Class D Thin-Wall HV Battery Cable
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Product features:
- ISO-19642-5
- 1,000V
- FHLR13X
EXRAD® ERGOFLEX thin-wall battery cable is a revolutionary highly flexible Irradiation Cross-linked Elastomeric Polyolefin insulation (XLPO) which meets ISO 19642-5 Class D (150°C). These ultra-flexible cables are easier to work with and install especially with regard to tight bend radii. EXRAD ERGOFLEX is designed to reduce operator ergonomic stress and fatigue while handling cable harnesses. This state-of-the-art insulation material has excellent compression set characteristics which allows for maintaining proper connector sealing over time and thermal stresses.
The EXRAD ERGOFLEX product is perfectly suited for applications; especially conventional, hybrid and electric vehicles; where a combination of flexibility, long life, thermal robustness and high performance is required.
See the Case Study below for the story of how this next-generation cable technology came to be.
- High Temperature Rating: 150°C
- Low Temperature Rating: -55°C
- Voltage Rating: 1000V
- Flame Resistance: FT-2
- Oil Temperature Rating: 60°C
- Ultraviolet Resistance: Black/Orange
- Radiation Resistance: No
- Flexibility Rating: 5
- Fluid Resistance Rating: 4
- Cut-Through Resistance Rating: 3
Specifications
Preferred, ISO Flexible Strand Conductor
| Part
Number |
Bare Copper
Conductors |
Conductor
Diameter mm / nom |
Insulation
Thickness mm / nom |
Finished
Diameter mm / nom |
Static
Bend Radius mm / min |
Finished
Weight kg/KM nom |
Maximum
Conductor Resistance 20°C mΩ per M |
| 15-08852 | 5mm² (245/0.15) | 2.79 | 0.63 | 4.05 | 10 | 48 | 3.94 |
| 15-08900 | 6mm² (182/0.20) | 3.20 | 0.47 | 4.15 | 10 | 58 | 3.14 |
| 15-08756 | 8mm2 (238/0.20) | 3.61 | 0.59 | 4.80 | 12 | 76 | 2.38 |
| 15-08969 | 10mm2 (322/0.20) | 4.19 | 0.73 | 5.65 | 22 | 102 | 1.82 |
| 15-08644 | 12mm² (380/0.20) | 4.72 | 0.71 | 6.15 | 25 | 119 | 1.52 |
| 15-08563 | 16mm² (511/0.20) | 5.59 | 0.60 | 6.80 | 27 | 165 | 1.16 |
| 15-08758 | 20mm² (610/.20) | 6.02 | 0.69 | 7.40 | 30 | 185 | 0.955 |
| 15-08969 | 25mm² (798/.20) | 6.86 | 0.72 | 8.30 | 33 | 237 | 0.743 |
| 15-08652 | 30mm² (912/0.20) | 7.06 | 1.07 | 9.20 | 37 | 290 | 0.647 |
| 15-08643 | 35mm² 1083/0.20) | 7.49 | 1.1 | 9.90 | 39 | 334 | 0.527 |
| 15-08657 | 40mm² (1235/0.20) | 8.56 | 0.99 | 10.50 | 42 | 380 | 0.473 |
| 15-08638 | 50mm² (1615/0.20) | 9.63 | 0.99 | 11.60 | 46 | 477 | 0.368 |
| 15-08967 | 60mm² (1843/0.20) | 10.44 | 1.09 | 12.65 | 51 | 544 | 0.315 |
| 15-08562 | 70mm² (2128/0.20) | 11.53 | 1.09 | 13.70 | 55 | 673 | 0.259 |
| 15-08968 | 85mm² (2660/0.20) | 12.52 | 1.24 | 15.00 | 60 | 798 | 0.219 |
| 15-08544 | 95mm² (2926/0.20) | 13.23 | 1.02 | 15.90 | 64 | 894 | 0.196 |
| 15-08997* | 120mm² (3885/0.20) | 14.45 | 1.78 | 18.55 | 72 | 1,145 | 0.153 |
| 15-08998* | 150mm² (4788/0.20) | 18.42 | 1.52 | 22.00 | 86 | 1,460 | 0.130 |
Optional, ISO Standard Strand Conductor
| Part
Number |
Bare Copper
Conductors |
Conductor
Diameter mm / nom |
Insulation
Thickness mm / nom |
Finished
Diameter mm / nom |
Static
Bend Radius mm / min |
Finished
Weight kg/KM nom |
Maximum
Conductor Resistance 20°C mΩ per M |
| 15-08642 | 5mm² (70/0.29) | 2.72 | 0.66 | 4.05 | 16 | 50 | 3.94 |
| 15-08560 | 6mm² (84/0.29) | 2.92 | 0.61 | 4.15 | 17 | 61 | 3.14 |
| 15-08955 | 8mm2 (119/0.28) | 3.71 | 0.55 | 4.80 | 19 | 76 | 2.38 |
| 15-08755 | 10mm2 (147/0.29) | 4.19 | 0.73 | 5.65 | 22 | 98 | 1.82 |
| 15-08561 | 12mm² (175/0.29) | 4.72 | 0.71 | 6.15 | 25 | 119 | 1.52 |
| 15-08370 | 16mm² (224/0.30) | 5.59 | 0.60 | 6.80 | 27 | 165 | 1.16 |
| 15-08963 | 20mm² (273/.29) | 6.20 | 0.61 | 7.40 | 30 | 185 | 0.955 |
| 15-08553 | 25mm² (364/.29) | 6.86 | 0.72 | 8.30 | 33 | 237 | 0.743 |
| 15-08956 | 30mm² (418/0.29) | 7.32 | 0.91 | 9.20 | 37 | 279 | 0.647 |
| 15-08753 | 35mm² (511/0.29) | 8.10 | 0.90 | 9.90 | 39 | 334 | 0.527 |
| 15-08957 | 40mm² (551/0.29) | 8.56 | 0.99 | 10.50 | 42 | 380 | 0.473 |
| 15-08958 | 50mm² (722/0.29) | 9.63 | 0.99 | 11.60 | 46 | 477 | 0.368 |
| 15-08959 | 60mm² (836/0.29) | 10.44 | 1.09 | 12.65 | 51 | 544 | 0.315 |
| 15-08960 | 70mm² (1026/0.29) | 11.53 | 1.09 | 13.70 | 55 | 673 | 0.259 |
| 15-08961 | 85mm² (1197/0.29) | 12.52 | 1.24 | 15.00 | 60 | 798 | 0.219 |
| 15-08962 | 95mm² (1330/0.30) | 13.23 | 1.32 | 15.90 | 64 | 894 | 0.196 |
| 15-08995* | 120mm² (1729/0.29) | 14.86 | 1.57 | 18.00 | 90 | 1,141 | 0.153 |
| 15-08996* | 150mm² (2147/0.29) | 16.54 | 1.83 | 20.20 | 101 | 1,421 | 0.130 |