EXRAD® ERGOFLEX 60V ISO 19642-3 THIN-WALL BATTERY CABLE

    Product features:
  • Ultimate Flexibility
  • 30VAC / 60VDC
  • FLR13X

EXRAD® ERGOFLEX 60v thin-wall battery cable is a revolutionary highly flexible Irradiation Cross-linked Elastomeric Polyolefin insulation (XLPO) which meets ISO 19642-3 Class D, including all fluid tests such as battery acid, motor oils, power steering and ATF.

These ultra-flexible FLR13X cables are easier to work with and install especially with regard to tight bend radii.  EXRAD ERGOFLEX is designed to reduce operator ergonomic stress and fatigue while handling cable harnesses.  This state-of-the-art insulation material has excellent compression set characteristics which allows for maintaining proper connector sealing over time and thermal stress.

The EXRAD ERGOFLEX product is perfectly suited for applications where a combination of flexibility, long life, thermal robustness and high performance is required.

  • High Temperature Rating: 150°C
  • Low Temperature Rating: -55°C
  • Voltage Rating: 60V
  • Flame Resistance: FT-2
  • Oil Temperature Rating: 60°C
  • Ultraviolet Resistance: Black/Orange
  • Flexibility Rating: 5
  • Fluid Resistance Rating: 4
  • Cut-Through Resistance Rating: 3

Specifications

Product

Number

Bare Copper

Conductor

Standard Strand

Flex-Strand (F)

Conductor 

Diameter

mm / nom

Insulation

Thickness

mm / nom

Finished

Diameter

mm / nom

Static

Bend

Radius

mm / min

Finished

Weight

kg/KM nom

Conductor

Resistance at 20°C   

M/M (max)       

EXRAD-EF60V-TW-6 6mm² (84/.30) 2.9 0.63 4.15 11 61 3.14
EXRAD-EF60V-TW-6F 6mm² (196/.20) 2.9 0.63 4.15 10 61 3.14
EXRAD-EF60V-TW-12 12mm² (175/.29) 4.7 0.73 6.15 19 126 1.52
EXRAD-EF60V-TW-12F 12mm² (380/.20) 4.8 0.68 6.15 15 121 1.52
EXRAD-EF60V-TW-16 16mm² (224/.30) 5.6 0.60 6.80 20 152 1.16
EXRAD-EF60V-TW-16F 16mm² (511/.21) 5.5 0.65 6.80 16 155 1.16
EXRAD-EF60V-TW-25 25mm² (364/.29) 6.9 0.70 8.30 25 236 0.743
EXRAD-EF60V-TW-25F 25mm² (798/.20) 6.9 0.70 8.30 19 243 0.743
EXRAD-EF60V-TW-35 35mm² (511/.28) 8.1 0.90 9.90 30 333 0.527
EXRAD-EF60V-TW-35F 35mm² (1083/.20) 7.9 1.00 9.90 25 341 0.527
EXRAD-EF60V-TW-50 50mm² (798/.28) 9.8 0.95 11.70 35 489 0.368
EXRAD-EF60V-TW-50F 50mm² (1615/.20) 9.7 1.00 11.70 30 471 0.368
EXRAD-EF60V-TW-70 70mm² (1140/.28) 11.6 1.20 14.00 42 679 0.259
EXRAD-EF60V-TW-70F 70mm² (2128/.20) 11.9 1.05 14.00 35 675 0.259
EXRAD-EF60V-TW-95 95mm² (1938/.25) 13.5 1.25 16.00 48 980 0.196
EXRAD-EF60V-TW-95F 95mm² (2926/.20) 14.0 1.00 16.00 40 910 0.196
ISO 19642 Section Description Requirement Typical Results (35mm2 Sample)
5.2.1 Outside Cable Diameter 10.4mm max. 9.91mm Pass
5.2.2 Insulation Thickness 0.64mm min. 0.99mm Pass
5.2.3 Conductor Diameter 9.0mm max. 7.87mm Pass
5.3.1 Conductor Resistance 0.527 mΩ/m  max. 0.450 mΩ/m Pass
5.3.3 Withstand Voltage 1kV for 30min No dielectric breakdown Pass
5.3.5 Insulation Faults Sparktest @ 3.0kV No breakdown Pass
5.3.6 Insulation Volume Resistivity 109 Ω mm min. 1.25 x 1015 Ω mm Pass
5.4.5 Flexibility Test Customer-Defined 34.9 N NA
5.5.2 Long-Term Heat Aging 150°C, 3000 hrs, 1kV, no breakdown No cracks, No breakdown Pass
5.5.3 Short-Term Heat Aging 175°C, 240hrs, 1kV, no breakdown No cracks, No breakdown Pass
5.5.4 Thermal Overload 200°C, 6 hrs, 1Kv, no breakdown No cracks, No breakdown Pass
5.5.5 Pressure at High Temperature Under load @150°C, 1kV, no breakdown No cracks, No breakdown

 

Pass
5.5.6 Shrinkage by heat 2mm max. @ 150°C 0.0 mm Pass
5.5.7 Low Temperature Winding 4 hrs @ -40°C, 1kV, no breakdown No cracks, No breakdown Pass
5.5.8 Cold Impact 16 hrs @ -15°C, 1kV,  no breakdown No cracks, No breakdown Pass
5.5.9 Temperature and Humidity Cycling 40 x 8 hour cycles -40°C to 150°C, relative     humidity  80 -100%, 1kV No cracks, No breakdown Pass
5.5.10 Resistance to hot water 35 days in 85C water, IR not less than 109 Ωmm 4.46 x 1014 Ωmm, no breakdown Pass
5.5.11 Resistance to liquid chemicals Groups 1 and 2, no breakdown. All fluids:  No crack/damage/breakdown Pass
5.5.14 Ozone Resistance 65°C, 192 hours, Ozone (1+/- 0.05) x 10-6 No cracks Pass
5.5.15 Resistance to Flame Propagation Must extinguish within 30 sec. max. and a min of 50mm unburned 4.0 sec. Pass