EXRAD® ERGOFLEX 60V ISO 19642-3 THIN-WALL BATTERY CABLE
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Product features:
- Ultimate Flexibility
- 30VAC / 60VDC
- FLR13X
EXRAD® ERGOFLEX 60v thin-wall battery cable is a revolutionary highly flexible Irradiation Cross-linked Elastomeric Polyolefin insulation (XLPO) which meets ISO 19642-3 Class D, including all fluid tests such as battery acid, motor oils, power steering and ATF.
These ultra-flexible FLR13X cables are easier to work with and install especially with regard to tight bend radii. EXRAD ERGOFLEX is designed to reduce operator ergonomic stress and fatigue while handling cable harnesses. This state-of-the-art insulation material has excellent compression set characteristics which allows for maintaining proper connector sealing over time and thermal stress.
The EXRAD ERGOFLEX product is perfectly suited for applications where a combination of flexibility, long life, thermal robustness and high performance is required.
- High Temperature Rating: 150°C
- Low Temperature Rating: -55°C
- Voltage Rating: 60V
- Flame Resistance: FT-2
- Oil Temperature Rating: 60°C
- Ultraviolet Resistance: Black/Orange
- Flexibility Rating: 5
- Fluid Resistance Rating: 4
- Cut-Through Resistance Rating: 3
Specifications
| Product
Number |
Bare Copper
Conductor Standard Strand Flex-Strand (F) |
Conductor
Diameter mm / nom |
Insulation
Thickness mm / nom |
Finished
Diameter mm / nom |
Static
Bend Radius mm / min |
Finished
Weight kg/KM nom |
Conductor
Resistance at 20°C MΩ/M (max) |
| EXRAD-EF60V-TW-6 | 6mm² (84/.30) | 2.9 | 0.63 | 4.15 | 11 | 61 | 3.14 |
| EXRAD-EF60V-TW-6F | 6mm² (196/.20) | 2.9 | 0.63 | 4.15 | 10 | 61 | 3.14 |
| EXRAD-EF60V-TW-12 | 12mm² (175/.29) | 4.7 | 0.73 | 6.15 | 19 | 126 | 1.52 |
| EXRAD-EF60V-TW-12F | 12mm² (380/.20) | 4.8 | 0.68 | 6.15 | 15 | 121 | 1.52 |
| EXRAD-EF60V-TW-16 | 16mm² (224/.30) | 5.6 | 0.60 | 6.80 | 20 | 152 | 1.16 |
| EXRAD-EF60V-TW-16F | 16mm² (511/.21) | 5.5 | 0.65 | 6.80 | 16 | 155 | 1.16 |
| EXRAD-EF60V-TW-25 | 25mm² (364/.29) | 6.9 | 0.70 | 8.30 | 25 | 236 | 0.743 |
| EXRAD-EF60V-TW-25F | 25mm² (798/.20) | 6.9 | 0.70 | 8.30 | 19 | 243 | 0.743 |
| EXRAD-EF60V-TW-35 | 35mm² (511/.28) | 8.1 | 0.90 | 9.90 | 30 | 333 | 0.527 |
| EXRAD-EF60V-TW-35F | 35mm² (1083/.20) | 7.9 | 1.00 | 9.90 | 25 | 341 | 0.527 |
| EXRAD-EF60V-TW-50 | 50mm² (798/.28) | 9.8 | 0.95 | 11.70 | 35 | 489 | 0.368 |
| EXRAD-EF60V-TW-50F | 50mm² (1615/.20) | 9.7 | 1.00 | 11.70 | 30 | 471 | 0.368 |
| EXRAD-EF60V-TW-70 | 70mm² (1140/.28) | 11.6 | 1.20 | 14.00 | 42 | 679 | 0.259 |
| EXRAD-EF60V-TW-70F | 70mm² (2128/.20) | 11.9 | 1.05 | 14.00 | 35 | 675 | 0.259 |
| EXRAD-EF60V-TW-95 | 95mm² (1938/.25) | 13.5 | 1.25 | 16.00 | 48 | 980 | 0.196 |
| EXRAD-EF60V-TW-95F | 95mm² (2926/.20) | 14.0 | 1.00 | 16.00 | 40 | 910 | 0.196 |
| ISO 19642 Section | Description | Requirement | Typical Results (35mm2 Sample) | |
| 5.2.1 | Outside Cable Diameter | 10.4mm max. | 9.91mm | Pass |
| 5.2.2 | Insulation Thickness | 0.64mm min. | 0.99mm | Pass |
| 5.2.3 | Conductor Diameter | 9.0mm max. | 7.87mm | Pass |
| 5.3.1 | Conductor Resistance | 0.527 mΩ/m max. | 0.450 mΩ/m | Pass |
| 5.3.3 | Withstand Voltage | 1kV for 30min | No dielectric breakdown | Pass |
| 5.3.5 | Insulation Faults | Sparktest @ 3.0kV | No breakdown | Pass |
| 5.3.6 | Insulation Volume Resistivity | 109 Ω mm min. | 1.25 x 1015 Ω mm | Pass |
| 5.4.5 | Flexibility Test | Customer-Defined | 34.9 N | NA |
| 5.5.2 | Long-Term Heat Aging | 150°C, 3000 hrs, 1kV, no breakdown | No cracks, No breakdown | Pass |
| 5.5.3 | Short-Term Heat Aging | 175°C, 240hrs, 1kV, no breakdown | No cracks, No breakdown | Pass |
| 5.5.4 | Thermal Overload | 200°C, 6 hrs, 1Kv, no breakdown | No cracks, No breakdown | Pass |
| 5.5.5 | Pressure at High Temperature | Under load @150°C, 1kV, no breakdown | No cracks, No breakdown
|
Pass |
| 5.5.6 | Shrinkage by heat | 2mm max. @ 150°C | 0.0 mm | Pass |
| 5.5.7 | Low Temperature Winding | 4 hrs @ -40°C, 1kV, no breakdown | No cracks, No breakdown | Pass |
| 5.5.8 | Cold Impact | 16 hrs @ -15°C, 1kV, no breakdown | No cracks, No breakdown | Pass |
| 5.5.9 | Temperature and Humidity Cycling | 40 x 8 hour cycles -40°C to 150°C, relative humidity 80 -100%, 1kV | No cracks, No breakdown | Pass |
| 5.5.10 | Resistance to hot water | 35 days in 85C water, IR not less than 109 Ωmm | 4.46 x 1014 Ωmm, no breakdown | Pass |
| 5.5.11 | Resistance to liquid chemicals | Groups 1 and 2, no breakdown. | All fluids: No crack/damage/breakdown | Pass |
| 5.5.14 | Ozone Resistance | 65°C, 192 hours, Ozone (1+/- 0.05) x 10-6 | No cracks | Pass |
| 5.5.15 | Resistance to Flame Propagation | Must extinguish within 30 sec. max. and a min of 50mm unburned | 4.0 sec. | Pass |