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Champlain Cable EXRAD
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EXRAD® XLE-200 ISO 19642-3 FLR6Y CLASS F 60V THIN-WALL BATTERY CABLE

    Product features:
  • ISO 19642-3 Class F
  • FLR6Y
  • Flexible, High-Temperature

EXRAD® XLE 200 ISO 19642-3 thin-wall 60V battery cable combines, ISO Class F high temperature performance, fluid and UV resistance, great flexibility and ruggedness. This cable is ideally suited to challenging applications, where a combination of flexibility, long life and high performance is required.

This next-generation of XLE is a high performance irradiation cross-linked fluoro-elastomer able to withstand temperatures of 275°C and higher.  The XLE-200 material has natural UV resistance unlike most cross-linked polyolefins.

The EXRAD XLE 200 is thinner and lighter than other high voltage cables. It is extremely flexible for easy routing in tight confined areas, yet tough enough to withstand the most extreme environments. EXRAD XLE 200 can be routed through turns and tight spaces where other cables cannot.

ROHS and CE Compliant.

  • High Temperature Rating: 200°C
  • Low Temperature Rating: -70°C
  • Voltage Rating: 60V
  • Flame Resistance: VW-1
  • Oil Temperature Rating: 130°C
  • Ultraviolet Resistance: YES
  • Flexibility Rating: 4
  • Fluid Resistance Rating: 5
  • Cut-Through Resistance Rating: 4

Specifications

 

Product Number

  

Std. Conductors

(Bare Copper)

 Nominal

Conductor OD

       mm.     in.

  Nom. Insulation

Thickness

    mm.          in.

 Nom. Finished

OD

    mm.         in.

 Min. Static

Bend  Radius

mm.        in.

 Finished

Weight

(Kg/KM)

 Max. Conductor Resistance       Ω per KM        at 20°C
EXRAD-60V-200TW-5      5.0mm2  (245/.15)      2.87         .113     0.57         .022    4.01         .158     20           0.8 47 3.94
EXRAD-60V-200TW-6      6.0mm² (196/.20)      3.10        .122     0.57         .022    4.15         .163     20           0.8 53 3.14
EXRAD-60V-200TW-8     8.0mm² (238/.20)      3.88        .153     0.57         .022    4.80         .189     24           1.0 83 2.38
EXRAD-60V-200TW-10    10mm² (322/.20)      4.39        .172     0.63         .025    5.65         .222     28           1.1 134 1.82
EXRAD-60V-200TW-12    12mm² (380/.20)      4.83        .190     0.65         .026    6.13         .241     30           1.2 155 1.52
EXRAD-60V-200TW-16    16mm² (511/.20)      5.50        .217     0.65         .026    6.80         .268     34           1.4 197 1.16
EXRAD-60V-200TW-20    20mm² (610/.20)      6.16        .243     0.65         .026    7.46        .294     37           1.5 219 0.955
EXRAD-60V-200TW-25    25mm² (798/.20)      7.00        .276     0.65         .026    8.30        .327     42           1.6 243 0.743
EXRAD-60V-200TW-35    35mm² (1083/.20)      8.09        .319     0.91         .036    9.90        .390     59           2.3 358 0.527
EXRAD-60V-200TW-40    40mm² (1235/.20)      8.89        .349     0.83         .032 10.55        .415     63           2.5 415 0.473
EXRAD-60V-200TW-50    50mm² (1615/.20)      9.77        .384     1.07         .043  11.60       .457     71           2.9 611 0.368
EXRAD-60V-200TW-70    70mm² (2128/.20)   11.60        .456     1.25         .049  14.10       .555     85           3.4 716 0.259
EXRAD-60V-200TW-95    95mm² (2926/.20)   13.51        .532     1.45         .057  16.40       .646     99           3.9 1178 0.196
ISO 19642 Section Description Requirement Typical Results (35mm2 Sample)
5.2.1 Outside Cable Diameter 9.4mm-10.4mm 9.8mm Pass
5.2.2 Insulation Thickness 0.64mm min. 0.97mm Pass
5.2.3 Conductor Diameter 9.0mm max. 7.87mm Pass
5.3.1 Conductor Resistance 0.527 mΩ/m  max. 0.450 mΩ/m Pass
5.3.3 Withstand Voltage 1kV for 30min No dielectric breakdown Pass
5.3.5 Insulation Faults Sparktest @ 3.0kV No breakdown Pass
5.3.6 Insulation Volume Resistivity 109 Ω—mm min. 1.25 x 1015 Ω -mm Pass
5.4.5 Flexibility Test Customer-Defined N/A NA
5.5.2 Long-Term Heat Aging 200°C, 3000 hrs, 1kV, no breakdown No cracks, No breakdown Pass
5.5.3 Short-Term Heat Aging 225°C, 240hrs, 1kV, no breakdown No cracks, No breakdown Pass
5.5.4 Thermal Overload 250°C, 6 hrs, 1Kv, no breakdown No cracks, No breakdown Pass
5.5.5 Pressure at High Temperature Under load @200°C, 1kV 1min, no breakdown No cracks, No breakdown Pass
5.5.6 Shrinkage by heat 2mm max. @ 150°C 0.0 mm Pass
5.5.7 Low Temperature Winding 4 hrs @ -40°C, 1kV, no breakdown No cracks, No breakdown Pass
5.5.8 Cold Impact 16 hrs @ -15°C, 1kV,  no breakdown No cracks, No breakdown Pass
5.5.9 Temperature and Humidity Cycling 40 x 8 hour cycles -40°C to 150°C, relative humidity  80 -100%, 1kV No cracks, No breakdown Pass
5.5.10 Resistance to hot water 35 days in 85C water, IR not less than 1012 Ω/mm 4.46 x 1014 Ω/mm, no breakdown Pass
5.5.11 Resistance to liquid chemicals Groups 1 and 2, no breakdown. All fluids: no crack/damage/breakdown Pass
5.5.14 Ozone Resistance 65°C, 192 hours, Ozone (1+/- 0.05) x 10-6 No cracks Pass
5.5.15 Resistance to Flame Propagation Must extinguish within 30 sec. max. and a min of 50mm unburned 5.2 sec. Pass